In this investigation, potentiodynamic polarization experiments were conducted on UNS S31603 and UNS N08367 in a modified green death solution, which simulates the environment of a desulfurization device (scrubber), using temperature as a variable. A Tafel analysis showed that the corrosion current density of UNS S31603 at the highest temperature (90 °C) was approximately 4.5 times higher than that of UNS N83067. A surface analysis using a scanning electron microscope revealed that pitting and intergranular corrosion occurred simultaneously in UNS S31603, whereas UNS N83067 exhibited a stronger tendency toward intergranular corrosion. After electrochemical experiments, the corrosion rates according to maximum damage depth were compared with the corrosion rates according to corrosion current density; the relationships between the two values were expressed as α values. The α values of UNS N08367 were higher than those of UNS S31603, indicating that the local damage rate of UNS N08367 was higher.
In this study, we investigated the performance and reliability of commercial corrosion sensors for monitoring the integrity of piping systems in various fluid environments as an alternative to ultrasonic transducers. To this end, we investigated pipes’ wall-thinning using commercial electrical resistance (ER), linear polarization resistance (LPR), and ultrasonic transducer (UT) sensors under various operating environments. A pilot-scale closed-loop test bed was built to simulate a real pipeline flow situation, from which the sensor data were collected and analyzed. Experimental results indicate that, in the case of the LPR sensor, it is challenging to accurately measure the corrosion rate when a specific measure exceeds the threshold in a severe corrosion environment. In contrast, the ER sensor could measure metal loss under all conditions and reflect the corresponding characteristics. The metal loss (about 0.25 mm) of the real pipe after the experiment was confirmed to be equal to the metal loss (0.254 mm) measured by the sensor. Furthermore, the regression analysis revealed a high correlation between the results obtained from the ER and UT sensors. Thus, evaluating the remaining thickness of the piping system using the commercial ER sensor is deemed to be effective and reliable.
The purpose of this investigation was to determine the optimal conditions for UNS N08367 electropolishing using the Taguchi method. The investigated factors were the electrolyte composition ratio, applied current density, and electrolyte temperature. Each factor was tested at three levels. Electropolishing was optimized using analysis of variance (ANOVA), signal-to-noise ratio (the smaller the better the characteristics), and surface analysis. The ANOVA results showed that among the three factors, only the electrolyte composition ratio was effective in surface planarization. The optimal conditions for electropolishing determined according to the signal-to-noise ratio were a sulfuric acid-to-phosphoric acid ratio of 2:8, a current density of 400 mA/cm2, and an electrolyte temperature of 75 °C.
In this investigation, plasma ion nitriding was conducted to improve the hardness, wear resistance, and hydrogen embrittlement resistance of aluminum alloys. To research the surface characteristics and hydrogen embrittlement resistance of the nitrided layer, indentation experiments, scratch experiments, friction experiments, FE-SEM, XRD, EDS, and 3D laser microscopic analyses were conducted. An AlN layer was observed on the surface after plasma ion nitriding. As a results of the indentation experiment, hardness (HIT) of the nitrided layer decreased from 1370 MPa to 749 MPa and 538 MPa, respectively with hydrogen embrittlement for 3 hours and 6 hours. As a result of hydrogen embrittlement, adhesion between the base material and nitrided layer tended to decrease from 6.54 N to 2.50 N. In addition, as a results of the friction experiment, the section where the nitrided layer was maintained was shortened as the hydrogen embrittlement time increased.
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