We investigated nucleate boiling heat transfer with precisely controlled wetting patterns and micro-posts, to gain insights into the impact of surface heterogeneity. To create heterogeneous wetting patterns, self-assembled monolayers (SAMs) were spatially patterned. Even at a contact angle <90°, bubble nucleation and bubble frequency were accelerated on SAM patterns, since this contact angle is larger than that found on plain surfaces. Micro-posts were also fabricated on the surface, which interrupted the expansion of generated bubbles. This surface structuring induced smaller bubbles and higher bubble frequency than the plain surface. The resistance provided by surface structures to bubble expansion broke the interface between the vapor mushroom and the heating surface, and water could therefore be continuously supplied through these spaces at high heat flux. To induce synergistic effects with wetting patterns and surface structures on boiling, we fabricated SAM patterns onto the heads of micro-posts. On this combined surface, bubble nucleation was induced from the head of the micro-posts, and bubble growth was influenced by both the SAM pattern and the micro-post structures. In particular, separation of the vapor path on the SAM patterns and the liquid path between micro-post structures resulted in high heat transfer performance without critical heat flux deterioration.

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In this study, the wetting state on hydrophobic and hydrophilic micro-textured surfaces was investigated. High spatial resolution synchrotron X-ray radiography was used to overcome the limitations in visualization in previous research and clearly visualize the wetting state for each droplet under quantified surface conditions. Based on thermodynamic characteristics, a theoretical model for wetting state depending on the chemical composition (intrinsic contact angle) and geometrical morphology (roughness ratio) of the surfaces was developed.

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As basic research to understand the behavior of droplets on structured surfaces, we investigated droplet movement in a V-shaped groove while the volume of the droplet changes. We developed a model to explain the mechanism of the droplet movement and the effects of the wettability of the inner walls of the groove on the droplet movement. Furthermore, the model predicted new phenomena and explains the effect of the nonhomogeneous wettability on droplet movement. The predictions of the model match the experimental results well. This research can provide the basic knowledge for manipulating droplets with structured surfaces for various applications.