The effects of processing conditions on appearance characteristics of injection-molded mineral-filled polypropylene (compounded with pigments giving differing intensities of a beige color) have been studied; characteristics studied included gloss, color, and texture. A mold cavity embossed with smooth, fine, and coarse surface patterns was used. In-mold rheology and gateseal analysis were used to select the filling and postfilling processing parameters. Interest was focused on the effects of filling rate, holding pressure, and mold temperature on the appearance characteristics, and a significant influence of these processing conditions on the gloss and color was found. For all the surface patterns examined, a better replication of the mold texture was obtained with a low melt viscosity at a high shear rate (high injection speed or short injection time) and a high mold temperature. This gave a higher gloss in the smooth surface regions and a lower gloss in the textured regions. An increase in the holding pressure had an effect similar to but smaller than increasing the filling rate or mold temperature. The gloss (or surface topography) had a significant effect on the color; an increase in gloss was associated with an increase in the color coordinate b* and a decrease in the lightness L*. POLYM. ., 45:1557-1567, 2005. ENG. SCI

The relation between the surface topography of injection‐molded plastic objects with deliberately imposed textures and their gloss, measured by means of a conventional glossmeter at incident angles of 20°, 60°, and 85°, was investigated. A modification of the general scalar Kirchhoff approximation, which accounts for geometrical features of the glossmeter, is used to describe the experimental gloss values of the textured surfaces. The agreement between the measured and the calculated values for incidence angles of 20° and 60° confirms the usefulness of the approach, though several of the textured surfaces used here are too rough for the Kirchhoff theory to be strictly valid. A poorer agreement, however, was noted at higher incidence angles (85° in this case). For very smooth surfaces (without any texture), the classical Bennett‐Porteus theory could in many cases describe the gloss level with sufficient accuracy. The influence on the measured gloss of the polymer material (in terms of its refractive index) and the color of the injection‐molded object is also discussed. Light beige specimens in three different polymeric materials (acrylonitrile‐butadiene‐styrene, acrylonitrile‐butadiene‐styrene/polycarbonate blend, and polypropylene) as well as three acrylonitrile‐butadiene‐styrene products with different colors were used. The refractive index of the polymer had no major influence on the measured gloss. The gloss level increased slightly with increasing lightness of the specimens, which can be associated with an increased contribution from the bulk scattering. However, the surface texture governed most of the gloss variations. POLYM. ENG. SCI., 45:1343–1356, 2005. © 2005 Society of Plastics Engineers

The effect of the concentration of a colorant (masterbatch) and the surface texture on the color of an opaque injection‐molded plaque is experimentally described by means of the spectral reflectance and the CIELAB coordinates. It was noted that the surface texture had a marked influence on the experimental results and on the perceived color. The relation between the color of these pigmented plastic plaques and intrinsic physical material properties, such as light absorption and scattering coefficients, is described by means of the Kubelka‐Munk equation for pigment/paste mixtures. The concentration dependence of this Kubelka‐Munk equation for different masterbatch‐polymer mixtures can be modeled in terms of the color of the individual constituents using a fitting parameter. Further experiments were carried out which indicated that the fitting parameter had a physical meaning. The effect of the surface texture on the optical appearance of the plaques can also be accounted for by this parameter.