Cracking in Silicon solar cells is an important factor for the electrical power-loss of photovoltaic modules. Simple geometrical criteria identifying the amount of inactive cell areas depending on the position of cracks with respect to the main electric conductors have been proposed in the literature to predict worst case scenarios. Here we present an experimental study based on the electroluminescence (EL) technique showing that crack propagation in monocrystalline Silicon cells embedded in photovoltaic (PV) modules is a much more complex phenomenon. In spite of the very brittle nature of Silicon, due to the action of the encapsulating polymer and residual thermo-elastic stresses, cracked regions can recover the electric conductivity during mechanical unloading due to crack closure. During cyclic bending, fatigue degradation is reported. This pinpoints the importance of reducing cyclic stresses caused by vibrations due to transportation and use, in order to limit the effect of cracking in Silicon cells.

Recently, after high feed-in tariffs in Italy, retroactive cuts in the energy payments have generated economic concern about several grid-connected photovoltaic (PV) systems with poor performance. In this paper the proposed procedure suggests some rules for determining the sources of losses and thus minimizing poor performance in the energy production. The on-site field inspection, the identification of the irradiance sensors, as close as possible the PV system, and the assessment of energy production are three preliminary steps which do not require experimental tests. The fourth step is to test the arrays of PV modules on-site. The fifth step is to test only the PV strings or single modules belonging to arrays with poor performance (e.g., I-V mismatch). The sixth step is to use the thermo-graphic camera and the electroluminescence at the PV-module level. The seventh step is to monitor the DC racks of each inverter or the individual inverter, if equipped with only one Maximum Power Point Tracker (MPPT). Experimental results on real PV systems show the effectiveness of this procedure.

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