Spiders are abundantly found in nature and most ecosystems, making up more than 47 000 species. This ecological success is in part due to the exceptional mechanics of the spider web, with its strength, toughness, elasticity and robustness, which originate from its hierarchical structures all the way from sequence design to web architecture. It is a unique example in nature of high-performance material design. In particular, to survive in different environments, spiders have optimized and adapted their web architecture by providing housing, protection, and an efficient tool for catching prey. The most studied web in literature is the two-dimensional (2D) orb web, which is composed of radial and spiral threads. However, only 10% of spider species are orb-web weavers, and three-dimensional (3D) webs, such as funnel, sheet or cobwebs, are much more abundant in nature. The complex spatial network and microscale size of silk fibres are significant challenges towards determining the topology of 3D webs, and only a limited number of previous studies have attempted to quantify their structure and properties. Here, we focus on developing an innovative experimental method to directly capture the complete digital 3D spider web architecture with micron scale resolution. We built an automatic segmentation and scanning platform to obtain high-resolution 2D images of individual cross-sections of the web that were illuminated by a sheet laser. We then developed image processing algorithms to reconstruct the digital 3D fibrous network by analysing the 2D images. This digital network provides a model that contains all of the structural and topological features of the porous regions of a 3D web with high fidelity, and when combined with a mechanical model of silk materials, will allow us to directly simulate and predict the mechanical response of a realistic 3D web under mechanical loads. Our work provides a practical tool to capture the architecture of sophisticated 3D webs, and could lead to studies of the relation between architecture, material and biological functions for numerous 3D spider web applications.

Spider silk is a remarkable material that provides a template for upscaling molecular properties to the macroscale. In this article we review fundamental aspects of the mechanisms behind these behaviors, discuss the molecular makeup, chemical designs, and how these integrate in a complex arrangement to form webs, cocoons and other material architectures. Moreover, this review paper explores the unique ability of silk to tolerate various kinds of defects, in a way enabling this material platform to serve as one of the most resilient materials in nature. We conclude the discussion with a summary of key scaling laws, an attempt model and define hierarchical length-scales, and the translation to synthetic materials.

Optimized for millions of years, natural materials often outperform synthetic materials due to their hierarchical structures and multifunctional abilities. They usually feature a complex architecture that consists of simple building blocks. Indeed, many natural materials such as bone, nacre, hair, and spider silk, have outstanding material properties, making them applicable to engineering applications that may require both mechanical resilience and environmental compatibility. However, such natural materials are very difficult to harvest in bulk, and may be toxic in the way they occur naturally, and therefore, it is critical to use alternative methods to fabricate materials that have material functions similar to material function as their natural counterparts for large-scale applications. Recent progress in additive manufacturing, especially the ability to print multiple materials at upper micrometer resolution, has given researchers an excellent instrument to design and reconstruct natural-inspired materials. The most advanced 3D-printer can now be used to manufacture samples to emulate their geometry and material composition with high fidelity. Its capabilities, in combination with computational modeling, have provided us even more opportunities for designing, optimizing, and testing the function of composite materials, in order to achieve composites of high mechanical resilience and reliability. In this review article, we focus on the advanced material properties of several multifunctional biological materials and discuss how the advanced 3D-printing techniques can be used to mimic their architectures and functions. Lastly, we discuss the limitations of 3D-printing, suggest possible future developments, and discuss applications using bio-inspired materials as a tool in bioengineering and other fields.

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