Southwire Company has installed, tested and is operating the first real-world application of a high-temperature superconducting cable system at its headquarters in Carrollton, Ga. The cable is powering three Southwire manufacturing plants, marking the first time a company has successfully made the difficult transition from laboratory to practical field application of an HTS cable. The cables are rated at 12.4-kV, 1250-A, 60 Hz and are cooled with pressurized liquid nitrogen at temperatures from 70-80 K. Before placing the cables into service, extensive off-line electrical testing was performed including voltage withstand, measurement of dc critical current, extended load current testing, rated voltage testing and partial discharge measurement. The cables were energized on Jan. 5, 2000 for on-line testing and operation, and by the end of Aug. 2000, had provided 100% of the customer load for 2164 hours.
High-temperature superconducting (HTS) cable systems for power transmission are under development that will use pressurized liquid nitrogen to provide cooling of the cable and termination hardware. Southwire Company and Oak Ridge National Laboratory have been operating a prototype HTS cable system that contains many of the typical components needed for a commercial power transmission application. It is being used to conduct research in the development of components and systems for eventual commercial deployment. The cryogenic system was built by Air Products and Chemicals, Allentown, Pennsylvania, and can circulate up to 0.35 kg/s of liquid nitrogen at temperatures as low as 67 K at pressures of 1 to 10 bars. Sufficient cooling is provided for testing a 5-m-long HTS transmission cable system that includes the terminations required for room temperature electrical connections. Testing of the 5-m HTS transmission cable has been conducted at the design ac conditions of 1250 A and 7.5 kV line to ground. This paper contains a description of the essential features of the HTS cable cryogenic system and performance results obtained during operation of the system. The salient features of the operation that are important in large commercial HTS cable applications will be discussed.
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