Analytical studies were made on effect of size and location of a weld defect on fatigue
life for argon-arc welded titanium alloy joint. In the analyses, a weld defect was assumed as an
initial crack, and the crack growth life was taken as total fatigue life. By using the Isida and
Noguchi’s stress intensity factor solution for a plate containing an embedded elliptical subsurface
crack under tension, the life prediction code FASTRAN3.9 was revised. A small crack methodology
based on the plasticity-induced crack-closure concept and the effective stress intensity factor range,
Keff , was used to predict the total fatigue life of welded joint, and to study the effect of the size
and location of weld defect on fatigue life by means of the revised FASTRAN3.9 code. Limited
amounts of experimental data were used to make comparison with the predictions. The predicted
fatigue lives are in reasonable agreement with experiments, and the effect of both the size and
location of the weld defect on fatigue life was found to be significant.
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