Helically-coiled once-through steam generators have been utilized for an integral type reactor showing several benefits such as high quality steam generation, geometric compactness, and compensation for a thermal expansion. Steam generator operations with unstable two-phase flow conditions on the tube-side may cause degradation of the tube materials and curtail the lifetime of the component. Based on existing experimental results for a once-through steam generator, its structural integrity was confirmed from the viewpoint of flow instability. The work was composed of three items, the prevention of static instability between the module steam/feedwater pipes, tube inlet orifice sizing against a dynamic instability between the heated coils, and a thermal-cyclic stress analysis for an overall component lifetime evaluation. The static thermo-hydraulic calculation for the steam generator cassette showed that while the prevention of the static instability was satisfied for the power operational mode, special care should be taken during the startup/ cooling operational modes. The tube inlet orifice size was determined based on the orifice coefficient concept and existing experimental data for once-through steam generators. The thermal-cyclic stress evaluation for the heated tube revealed that the maximum alternating stress intensity was lower than the allowable fatigue limit value of the tube material.
The thermal behavior of laminar flow in a concentric multilayer annulus is investigated numerically for varying dimensionless inner radii and a defined number of fluid layers. Under a hydrodynamically developed flow assumption within the fluid layers, the development of temperature profiles and heat transfer along the annulus are analyzed for two different boundary conditions. The mean temperature distribution, local Nusselt number, and mean Nusselt number are discussed in detail with an emphasis on the effects of the inner radius and number of fluid layers. The obtained results indicate that the change in heat transfer coefficient in a layered annulus is more pronounced at a small inner radius or larger radius ratio. A further insertion of more than ten layers has insignificant influence on the convective heat transfer in a layered annulus.
Aperiodic (static) flow instability is an instability related to the change of a flow direction in individual steam generating U-shaped channels operating at given pressure difference. The nature of an aperiodic instability is close to a Ledinegg instability [1] related to the presence of multiple flows at the full hydraulic curve of a U-shaped channel. In this paper, the conditions for a reverse flow for a once-through steam generator (OTSG) with U-shaped modular feedwater line (MFL) are studied. From the results of the studies, it is revealed that the change of a flow direction in the MFL is due to the boiling of the feedwater in the downcomer branch of the U-shaped MFL and that multiple flows start in an area of the extremes corresponding to the minimum pressure difference of the hydraulic curves. Calculation models for predicting a threshold of an aperiodic instability for the OTSG of interest is proposed and the analysis results are compared with the experimental data.
Mass transfer due to a concentration difference of nitrogen can occur in a nuclear system. Our research work seeks to analyze and understand the mass transfer phenomena of nitrogen in water under the condition of a natural convection using the commercially available CFD computer model, FLUENT 6.3. The maximum solubility was employed to express the boundary condition at an interface between the nitrogen and water. First, the case that nitrogen was transferred to water by only a diffusion was simulated to verify the application of the UDS (User defined scalar) model in FLUENT 6.3 for a mass transfer. Diffusion equation, which was described as a PDE (Partial Differential Equation) with non-homogeneous boundary conditions, was solved and the solved results of the PDE showed a good agreement with those of the FLUENT simulation in the same condition. The same cylinder geometry with that of the diffusion case was used to estimate the convective mass transfer. By the natural convection caused by the thermal boundary condition, the mass transfer of nitrogen had a convection effect. The result of FLUENT 6.3 to compute the convective mass transfer showed that the nitrogen was transferred simultaneously in the entire region by the convection effect and it took about several hours until the mole fraction of nitrogen in the water side reached 50% of the maximum saturated value. The averaged mass transfer coefficient was calculated and compared with the results obtained from the heat and mass transfer analogy. The calculated coefficients showed the lower value than those obtained from the various correlations. When the steam mass transfer toward the gas side was negligible, the pressure drop of the gas side due to the reduced nitrogen caused by a mass transfer was computed using the ideal gas law and the Custom Field Function model in the FLUENT 6.3.
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