This paper presents a review of existing theory and practice relating to main bearings for wind turbines. The main bearing performs the critical role of supporting the turbine rotor, with replacements typically requiring its complete removal. The operational conditions and loading for wind turbine main bearings deviate significantly from those of more conventional power plants and other bearings present in the wind turbine power train, i.e. those in the gearbox and generator. This work seeks to thoroughly document current main-bearing theory in order to allow for appraisal of existing design and analysis practices, while also seeking to form a solid foundation for future research in this area. The most common main-bearing setups are presented along with standards for bearing selection and rating. Typical loads generated by a wind turbine rotor, and subsequently reacted at the main bearing, are discussed. This is followed by the related tribological theories of lubrication, wear and associated failure mechanisms. Finally, existing techniques for bearing modelling, fault diagnosis and prognosis relevant to the main bearing are presented.Published by Copernicus Publications on behalf of the European Academy of Wind Energy e.V.
Abstract. This paper considers the modelling of wind turbine main bearings using analytical models. The validity of simplified analytical representations used in existing work is explored by comparing main-bearing force reactions with those obtained from higher-fidelity 3D finite-element models. Results indicate that there is good agreement between the analytical and 3D models in the case of a non-moment-reacting support (such as for double-row spherical roller bearings), but the same does not hold in the moment-reacting case (such as for double-row tapered roller bearings). Therefore, a new analytical model is developed in which moment reactions at the main bearing are captured through the addition of torsional springs. This latter model is shown to significantly improve the agreement between analytical and 3D models in the moment-reacting case. The new analytical model is then used to investigate load characteristics, in terms of forces and moments, for this type of main bearing across different operating points and wind conditions.
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