Polymorphism
is of great interest to the pharmaceutical industry
because polymorphs have different physicochemical properties such
as dissolution rate.
In the present work, the influence of process conditions on the polymorphic
antisolvent crystallization and transformations during cooling crystallization
of agomelatine metastable form X from water/methanol solution has
been investigated with a view of designing a robust process that includes
not only crystallization but also filtration, filter cake washing,
and drying. The competitive stability method was used in order to
identify regions of the parametric space (water/methanol ratio, process
temperature, and initial concentration) in which the crystallization
of form X can be feasible. The formation of agomelatine form X was
confirmed by subsequent kinetic experiments. The influence of process
parameters such as the intensity of agitation, the antisolvent addition
rate, and the precipitation temperature on the yield and particle
size of the crystalline product was also investigated. The batch antisolvent
crystallization of the metastable form X was monitored using in-line
Raman spectroscopy and FBRM probe, and the type of the resulting polymorph
has been confirmed by X-ray powder diffraction (XRPD). Finally, the
effect of the obtained crystals of metastable form X on downstream
operationsnamely,
filtration and dryinghas been studied.
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