For the benefit of engineers working outside the bicycle industry, this paper describes some engineering considerations related to the development of a new model full suspension bicycle fork. The impact of market forces on the development process is considered, and a description of various design tools currently in use is provided. A detailed model of a new fork travel adjustment feature is included, along with simulation results produced by this model. The paper also includes an overview of the laboratory testing resources that are used to ensure the robustness of contemporary bicycle components.
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