Cotton fabric was treated with flame-retardant coatings composed of branched polyethylenimine (BPEI) and sodium montmorillonite (MMT) clay, prepared via layer-by-layer (LbL) assembly. Four coating recipes were created by exposing fabric to aqueous solutions of BPEI (pH 7 or 10) and MMT (0.2 or 1 wt %). BPEI pH 10 produces the thickest films, while 1 wt % MMT gives the highest clay loading. Each coating recipe was evaluated at 5 and 20 bilayers. Thermogravimetric analysis showed that coated fabrics left as much as 13% char after heating to 500 degrees C, nearly 2 orders of magnitude more than uncoated fabric, with less than 4 wt % coming from the coating itself. These coatings also reduced afterglow time in vertical flame tests. Postburn residues of coated fabrics were examined with SEM and revealed that the weave structure and fiber shape in all coated fabrics were preserved. The BPEI pH 7/1 wt % MMT recipe was most effective. Microcombustion calorimeter testing showed that all coated fabrics reduced the total heat release and heat release capacity of the fabric. Fiber count and strength of uncoated and coated fabric are similar. These results demonstrate that LbL assembly is a relatively simple method for imparting flame-retardant behavior to cotton fabric. This work lays the foundation for using these types of thin film assemblies to make a variety of complex substrates (foam, fabrics, etc.) flame resistant.

Thin composite films of branched polyethylenimine (BPEI) and Laponite clay platelets were prepared using layer-by-layer assembly. The film thickness was tailored by altering the pH of the aqueous mixtures used to deposit these films, resulting in growth that ranged from 0.5 to 5 nm/bilayer (BL). High-pH BPEI and low-pH clay produced the thickest films. The microstructure of tilted Laponite clay platelet stacks is observed with transmission electron microscopy when using unadjusted BPEI (pH 10.3) and pH 6 Laponite. This recipe resulted in a film with 83 wt % clay and a hardness of 0.5 GPa. In all films, the clay platelets are uniformly deposited and look analogous to a cobblestone path in atomic force microscopy surface images. Several 40-BL films, with thicknesses of 100 nm or more, exhibit reduced moduli ranging from 7 to 10 GPa and hardness of around 0.5 GPa, suggesting that these transparent films could be useful as hard coatings for plastic films. These thin coatings were also deposited onto cotton fabric. Each individual cotton fiber was uniformly coated, and the fabric has significantly more char left after burning than the uncoated fabric. Thermogravimetric analysis results reveal that fabric coated with 10 BLs of BPEI/Laponite produces up to 6 wt % char at 500 degrees C, which is almost 1 order of magnitude greater than that of untreated fabric. This initial study demonstrates that polymer/clay assemblies could improve the thermal stability of cotton and may be useful for fire safety applications.

Using a novel method for validating the effectiveness of in vivo prospective motion correction, we have demonstrated that prospective motion correction using motion data from the embedded tracking system considerably improved image quality.

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