Owing to the shortage of donor corneas and issues associated
with
conventional corneal transplantation, corneal tissue engineering has
emerged as a promising therapeutic alternative. Biocompatibility and
other attractive features make silk fibroin a biomaterial of choice
for corneal tissue engineering applications. The current study presents
three modes of silk fibroin film fabrication by solvent casting with
popular solvents, viz. aqueous (aq), formic acid (FA), and hexafluoroisopropanol
(HFIP), followed by three standard modes of postfabrication annealing
with water vapor, methanol vapor, and steam, and systematic characterization
studies including corneal cell culture
in vitro
.
The results indicated that silk fibroin films made from aq, FA, and
HFIP solvents had surface roughness (Rq) of 1.39, 0.32, and 0.13,
contact angles of 73°, 85°, and 89°, water uptake%
of 58, 29, and 27%, swelling ratios of 1.58, 1.3, and 1.28, and water
vapor transmission% of 39, 26, and 22%, respectively. The degradation
rate was in the order of aq > HF > FA, whereas the tensile strength
was in the order of aq < HF < FA. Further, the results of the
annealing process indicated notable changes in morpho-topographical,
physical, degradation, and tensile properties. However, the films
showed no detectable changes in chemical composition and remained
optically clear with >90% transmission in the visible range, irrespective
of fabrication and postfabrication processing conditions. The films
were noncytotoxic against L929 cells and were cytocompatible with
rabbit cornea-derived SIRC cells
in vitro
. The study
demonstrated the potential of fine-tuning various properties of silk
fibroin films by varying the fabrication and postfabrication processing
conditions.