Fibers are raw materials used for manufacturing yarns and fabrics, and their properties are closely related to the performances of their derivatives. It is indispensable to implement fiber identification in analyzing textile raw materials. In this paper, seven common fibers, including cotton, tencel, wool, cashmere, polyethylene terephthalate (PET), polylactic acid (PLA), and polypropylene (PP), were prepared. After analyzing the merits and demerits of the current methods used to identify fibers, near-infrared (NIR) spectroscopy was used owing to its significant superiorities, the foremost of which is it can capture the tiny information differences in chemical compositions and morphological features to display the characteristic spectral curve of each fiber. First, the fibers’ spectra were collected, and then, the relationships between the vibrations of characteristic chemical groups and the corresponding wavelengths were researched to organize a spectral information library that would be beneficial to achieve quick identification and classification. Finally, to achieve intelligent detection, pattern recognition approaches, including principal component analysis (PCA) (used to extract information of interest), soft independent modeling of class analogy (SIMCA), and linear discrimination analysis (LDA) (defined using two classifiers), assisted in accomplishing fiber identification. The experimental results – obtained by combining PCA and SIMCA – displayed that five of seven target fibers, namely, cotton, tencel, PP, PLA, and PET, were distributed with 100% recognition rate and 100% rejection rate, but wool and cashmere fibers yielded confusing results and led to relatively low recognition rate because of the high proportion of similarities between these two fibers. Therefore, the six spectral bands of interest unique to wool and cashmere fibers were selected, and the absorbance intensities were imported into the classifier LDA, where wool and cashmere were group-distributed in two different regions with 100% recognition rate. Consequently, the seven target fibers were accurately and quickly distinguished by the NIR method to guide the fiber identification of textile materials.
Cashmere and wool are two protein fibers with analogous geometrical attributes, but distinct physical properties. Due to its scarcity and unique features, cashmere is a much more expensive fiber than wool. In the textile production, cashmere is often intentionally blended with fine wool in order to reduce the material cost. To identify the fiber contents of a wool-cashmere blend is important to quality control and product classification. The goal of this study is to develop a reliable method for estimating fiber contents in wool-cashmere blends based on near-infrared (NIR) spectroscopy. In this study, we prepared two sets of cashmere-wool blends by using either whole fibers or fiber snippets in 11 different blend ratios of the two fibers and collected the NIR spectra of all the 22 samples. Of the 11 samples in each set, six were used as a subset for calibration and five as a subset for validation. By referencing the NIR band assignment to chemical bonds in protein, we identified six characteristic wavelength bands where the NIR absorbance powers of the two fibers were significantly different. We then performed the chemometric analysis with two multilinear regression (MLR) equations to predict the cashmere content (CC) in a blended sample. The experiment with these samples demonstrated that the predicted CCs from the MLR models were consistent with the CCs given in the preparations of the two sample sets (whole fiber or snippet), and the errors of the predicted CCs could be limited to 0.5% if the testing was performed over at least 25 locations. The MLR models seem to be reliable and accurate enough for estimating the cashmere content in a wool-cashmere blend and have potential to be used for tackling the cashmere adulteration problem.
Abstract. Yarn hairiness has been an important indication of yarn quality that affects weaving production and fabric appearance. In addition to many dedicated instruments, various image analysis systems have been adopted to measure yarn hairiness for potential values of high accuracy and low cost. However, there is a common problem in acquiring yarn images; that is, hairy fibers protruding beyond the depth of field of the imaging system cannot be fully focused. Fuzzy fibers in the image inevitably introduce errors to the hairiness data. This paper presents a project that attempts to solve the off-focus problem of hairy fibers by applying a new imaging scheme-multifocus image fusion. This new scheme uses compensatory information in sequential images taken at the same position but different depths to construct a new image whose pixels have the highest sharpness among the sequential images. The fused image possesses clearer fiber edges, permitting more complete fiber segmentation and tracing. In the experiments, we used six yarns of different fiber contents and spinning methods to compare the hairiness measurements from the fused images with those from unfused images and from the Uster tester.
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