Nonclose-packed colloidal arrays have many potential applications ranging from plasmonic sensors, light trapping for photovoltaics, to transparent electrodes. However, scalable fabrication of those structures remains a challenge. In this Article, we investigate the robustness of an electric-field assisted approach systematically. A monolayer of nonclose-packed crystalline array is first created under a low-frequency alternating-current electric field in solution. We then apply a sequence of direct-current pulses to fix the particle array onto the substrate so that it remains intact even after both field removal and solvent evaporation. Key process parameters such as the alternating-current field strength, direct-current magnitude, particle concentration, and solvent-evaporation rate that affect both ordering and fixing of colloidal particles have been studied systematically. We find that direct currents with an intermediate magnitude induce electrophoretic motion of particles toward the substrate and facilitate their permanent adhesion on the substrate due to strong van der Waals attraction. A higher current, however, causes lateral aggregation of particles arising from electroosmotic flow of solvent and destroys the periodic ordering between particles. This approach, in principle, can be conveniently adapted into the continuous convective assembly process, thus making the fabrication of nonclose-packed colloidal arrays scalable.

Gas hydrates are crystals that can form in oil and gas production. Their agglomeration in flowlines may disrupt the normal production. One current strategy of hydrate management is to inject an anti-agglomerant, a type of low-dosage hydrate inhibitor that prevents hydrate agglomeration. Concerns in the use of these chemicals include their toxicity, cost, and environmental impacts. In this study, we exploited functionalized nanoparticles in place of anti-agglomerants to produce hydrate slurry, with the potential benefit of nanoparticles to be more environmentally friendly and conveniently recyclable. We coated 256 nm spherical silica nanoparticles with different hydrophobicity and evaluated their performance for the hydrate dispersion at atmospheric and high pressure. Nanoparticles with moderate hydrophobicity stabilized oil-in-water (O/W) or water-in-oil (W/O) emulsions. Direct visualization of the cyclopentane hydrate formation from the nanoparticle-stabilized emulsions revealed different morphologies of hydrate particles depending on whether the nanoparticles prevented agglomeration. We also measured the apparent viscosity of a hydrate–nanoparticle mixture using a high-pressure rheometer. Nanoparticles with moderate hydrophobicity during hydrate formation slowed the viscosification, reduced the maximum viscosity, increased the water conversion, and ultimately helped to maintain a low steady-state viscosity. Increasing nanoparticle or salt concentrations also improved the gas hydrate dispersion. Our study demonstrated the great potential of using nanoparticles in preventing agglomeration of gas hydrates under realistic pipeline flow conditions.

Anisotropic particles have been widely used to make micro/nanomotors that convert chemical, ultrasonic, electrical, or magnetic energy into mechanical energy. The moving directions of most colloidal motors are, however, difficult to control. For example, asymmetric dimers with two lobes of different sizes, ζ-potential, or chemical composition have shown rich propulsion behaviors under alternating current (AC) electric fields due to unbalanced electrohydrodynamic flow. While they always propel in a direction perpendicular to the applied electric field, their moving directions along the substrate are hard to control, limiting their applications for cargo delivery. Inspired by two separate engine and steering wheel systems in automobiles, we use orthogonally applied AC electric field and direct current (DC) magnetic field to control the dimer's speed and direction independently. To this end, we first synthesize magnetic dimers by coating dopamine-functionalized nanoparticles on geometrically asymmetric polystyrene dimers. We further characterize their static and dynamic susceptibilities by measuring the hysteresis diagram and rotation speed experimentally and comparing them with theoretical predictions. The synthesized dimers align their long axes quickly with a planar DC magnetic field, allowing us to control the particles' orientation accurately. The propulsion speed of the dimers, on the other hand, is tunable by an AC electric field applied perpendicularly to the substrate. As a result, we can direct the particle's motion with predesigned trajectories of complex shapes. Our bulk-synthesis approach has the potential to make other types of magnetically anisotropic particles. And the combination of electric and magnetic fields will help pave the way for the assembly of magnetically anisotropic particles into complex structures.

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