We present an effective approach to improve the sensitivity of inductance coil sensors by designing a sensor core that consists of multiple soft ferromagnetic microwires. A systematic study of the longitudinally excited magneto-inductive (LEMI) effect has been performed in a non-magnetic copper wire coil with a filler composed of multiple Co-rich amorphous microwires. Melt-extracted microwires of Co68.2Fe4.3B15Si12.5 and glass-coated microwires of Co68B15Si10Mn7 with excellent soft magnetic properties were used for this study. We have shown that the LEMI ratio and field sensitivity of an inductive coil depend strongly upon the filler-to-air ratio inside the coil, the magnetic softness, and the anisotropy axis distribution of the microwire. Relative to a single-microwire based sensor, the LEMI ratio and field sensitivity of a multi-microwire based sensor are enhanced by three to four times, when varying the number of microwires inside the inductive coil. The sensitivity of the sensor using four glass-coated Co68B15Si10Mn7 microwires in the core reaches a maximum value of 1957%/Oe. Our study paves a pathway for the development of novel room-temperature electric contact free magnetic sensors for use in industry, biomagnetism, space science, and geoscience.

No abstract

As a rapid, noncontact, and nondestructive technology, magnetostrictive guided waves have been widely used for the quality inspection of pipes and stay cables. Traditionally, a singlefrequency signal with a high amplitude and a long pulse duration is used to increase the excitation energy and detection distance. However, the longer the pulse duration of a single-frequency signal is, the lower the resolution of adjacent defects and the accuracy of defect location will be. A novel method of addressing this problem is proposed in this paper. An encoded multifrequency excitation signal, whose frequency range is selected from a calculated dispersion curve, is used to excite the guided wave. After passing through the signal-conditioning board, the detected defect signals are sampled, averaged, and then filtered using a matched filter. In this manner, the pulse width of echoes can be greatly compressed. Our experimental results demonstrate that our proposed method can improve the resolution of adjacent defects and the accuracy of defect location in the propagation direction of the magnetostrictive guided wave.

Understanding the relationship between the surface conditions and giant magneto-impedance (GMI) in Co-rich melt-extracted microwires is key to optimizing their magnetic responses for magnetic sensor applications. The surface magnetic domain structure (SMDS) parameters of ~45 μm diameter Co69.25Fe4.25Si13B13.5-xZrx (x = 0, 1, 2, 3) microwires, including the magnetic domain period (d) and surface roughness (Rq) as extracted from the magnetic force microscopy (MFM) images, have been correlated with GMI in the range 1–1000 MHz. It was found that substitution of B with 1 at. % Zr increased d of the base alloy from 729 to 740 nm while retaining Rq from ~1 nm to ~3 nm. A tremendous impact on the GMI ratio was found, increasing the ratio from ~360% to ~490% at an operating frequency of 40 MHz. Further substitution with Zr decreased the high frequency GMI ratio, which can be understood by the significant increase in surface roughness evident by force microscopy. This study demonstrates the application of the domain period and surface roughness found by force microscopy to the interpretation of the GMI in Co-rich microwires.

No abstract