Self-standing cellulose nanofibril (CNF) films are regarded as one of the promising alternatives to current petroleum-based packaging materials mostly due to their ability to form dense self-assembled structures exhibiting high gas barrier properties. Nonetheless, one of the major obstacles to the commercialization of these materials in packaging applications is the high cost of raw materials and production energy. In this study, we created self-standing films of lignin-containing cellulose nanofibrils (LCNFs) derived from a recycled old corrugated cardboard (OCC) pulp that costs less than bleached softwood Kraft (BSK) pulp and requires half as much energy for refining to obtain the same quality of material. The low zeta potential (−3.83 mV) of OCC-derived LCNFs (OCC-LCNFs) resulted in aggregation of the fibrils in aqueous suspension, leading to considerable unpredictability in oxygen permeability (OP) values (coefficient of variation 36%). The addition of 3 wt % (based on the dry weight of LCNFs) carboxymethyl cellulose lowered the coefficient of variation to 16% with an average OP of 1478 (cc.μm/m2.atm.day) at 80% relative humidity. Because the OP was higher than that of the CNF film made from BSK-derived CNF (BSK-CNFs), we demonstrated that ionic crosslinking with trivalent aluminum ion or covalent crosslinking with polyamide epichlorohydrin decreased the OP by 30% at 23 °C and 80% relative humidity while also significantly enhancing the tensile strength and modulus. In addition, the presence of lignin in OCC resulted in a relatively lower water vapor permeability value in OCC-LCNF films compared to BSK-CNF films. Moreover, OCC-LCNF films showed complete UV-shielding (200–400 nm) property. Overall, this work provides a new opportunity to exploit a recycled and inexpensive source of CNFs to produce robust gas barrier materials for packaging applications.

The use of composite materials has seen many new innovations for a large variety of applications. The area of reinforcement in composites is also rapidly evolving with many new discoveries, including the use of hybrid fibers, sustainable materials, and nanocellulose. In this review, studies on hybrid fiber reinforcement, the use of nanocellulose, the use of nanocellulose in hybrid forms, the use of nanocellulose with other nanomaterials, the applications of these materials, and finally, the challenges and opportunities (including safety issues) of their use are thoroughly discussed. This review will point out new prospects for the composite materials world, enabling the use of nano- and micron-sized materials together and creating value-added products at the industrial scale. Furthermore, the use of hybrid structures consisting of two different nano-materials creates many novel solutions for applications in electronics and sensors.

To better preserve food from the interaction with oxygen, moisture, and (light) ultraviolet (UV) radiation, typical polymer film packaging is produced as opaque or metalized sheets. There is increasing consumer demand for multifunctional transparent packaging or a transparent window to allow viewing of food before consumer purchase. Cellulose nanocrystals (CNCs), as a type of sustainable and biodegradable material, show great potential for transparent food packaging by providing good oxygen permeation resistance. However, CNCs are poor in preventing UV light transmission, sensitive to water, and too brittle to make flexible films. This work aimed to produce high-quality CNC films with multifunctional properties using a facile processing method. CNC suspensions were modified with different concentrations of trivalent metal ions (Al 3+ and Fe 3+ ). Homogeneous, transparent, and flexible CNC films were prepared by solvent casting. CNC films underwent cross-linking between metal ions and sulfate half-ester groups of the CNCs, leading to high UV absorption properties. In addition, the water vapor and oxygen transmission rates of the cross-linked films were decreased, and the durability of films in water was improved. The CNC films displayed excellent oil/grease resistance and fire self-extinguishment.