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In the present work, characterization of sintering behavior of Tungsten heavy alloy has been done through powder metallurgy route using Spark plasma sintering (SPS). Fine powder of Tungsten (<30 µm) was separately mixed with Ni, Co, Fe, Mo and Cu each with 1 weight%. Spark Plasma Sintering (SPS) technique (1200°C, 20 MPa pressure with 1 min holding time) was used to sinter the mixed powders. The maximum density was observed in W-Ni followed by Co, Fe, Cu, Mo and with least in pure tungsten sample. Optical microscopy as well SEM was done to determine the microstructure and grain coarsening. Due to the short heating time very less grain coarsening was observed. Vickers hardness test was conducted which resulted in maximum hardness in case if W-1Fe SPS sample.

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The influence of silicon carbide (SiC) addition to W-Ni-Cu-based heavy alloys has been investigated in the present study. The powders of W-Ni-Cu with varying percentages of SiC were blended and sintered using conventional and Spark Plasma Sintering (SPS) techniques. The sintered samples were characterized to determine the density, microstructure, and mechanical properties. The alloy (W-7Ni-3Cu-0.5SiC) exhibits high ultimate tensile strength 430 MPa for conventional sintering and 831 MPa for spark plasma sintering, relative sintered density 71.84% and 88.25% of conventional sintered and spark plasma sintering, respectively. After the tensile test, the fracture surfaces show a mixed-mode fracture consisting of brittle W/W intergranular and ductile mode of fracture in the matrix.