The most recent and innovative silicon carbide (SiC) fiber ceramic matrix composites, used for lightweight high-heat engine parts in aerospace applications, are woven, layered, and then surrounded by a SiC ceramic matrix composite (CMC). To further improve both the mechanical properties and thermal and oxidative resistance abilities of this material, SiC nanotubes and nanowires (SiCNT/NWs) are grown on the surface of the SiC fiber via carbon nanotube conversion. This conversion utilizes the shape memory synthesis (SMS) method, starting with carbon nanotube (CNT) growth on the SiC fiber surface, to capitalize on the ease of dense surface morphology optimization and the ability to effectively engineer the CNT-SiC fiber interface to create a secure nanotube-fiber attachment. Then, by converting the CNTs to SiCNT/NWs, the relative morphology, advantageous mechanical properties, and secure connection of the initial CNT-SiC fiber architecture are retained, with the addition of high temperature and oxidation resistance. The resultant SiCNT/NW-SiC fiber can be used inside the SiC ceramic matrix composite for a high-heat turbo engine part with longer fatigue life and higher temperature resistance. The differing sides of the woven SiCNT/NWs act as the "hook and loop" mechanism of Velcro but in much smaller scale.

Here we report combined study of experiments and simulations to understand how chemical functional groups can mechanically stabilize aggregates of carbon nanotubes (CNTs). Ultralow density aggregates of chemically functionalized CNTs, in the form of macro-scale spheres made by freeze-drying method, show mechanical stabilization and near complete elastic recovery during deformation. Simulations of interacting functionalized carbon nanotube aggregates show better structural retention compared to non-functionalized CNTs under compression, suggesting that the atomic level interactions between functional groups on adjoining CNTs help maintain structural rigidity and elastic response during loading. Aggregates of non-functionalized CNTs collapses under similar loading conditions. The dynamic mechanical responses of CNT macrostructures and mechano-chemical stabilization are directly observed using in-situ deformation inside a scanning electron microscope.

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