The goal of tissue engineering is to create bioartificial tissues for the replacement of failed or nonfunctional tissue. Porous tissue-engineered scaffolds may be created through a solvent-casting/porogen-leaching technique. Almost exclusively, sodium chloride (NaCl) is the porogen of choice. Previous studies have demonstrated the importance of porosity and pore size in cell adhesion and tissue development, yet the impact of porogen morphology and the chemical effect of porogen residual has not been fully explored. Poly-L-lactide (PLLA) scaffolds were manufactured by a solvent-casting, particulate-leaching method with either glucose or NaCl porogen in an effort to vary pore characteristics and, subsequently, cell adhesion and tissue development. Porogen influence on scaffold morphology and topography was compared via histological techniques and qualitative surface characteristics. Using an in vitro model, scaffolds were seeded with rat aortic smooth muscle cells (SMCs) and evaluated over a 28-day period. Cell attachment and proliferation were subsequently evaluated. Results indicate that initial SMC attachment is higher for scaffolds manufactured with NaCl rather than glucose. The proliferation of SMCs was higher for scaffolds manufactured with glucose and, by day 28, scaffolds manufactured with glucose supported a higher cell population than those processed using NaCl porogen.

Injectable composite tissue-engineering scaffolds are systems that incorporate individual cell carriers within a gel delivery matrix. This study assessed low-temperature casting as a possible method to produce synthetic cell-carrier beads. Porous poly-L-lactide beads were manufactured by low-temperature casting. Two porogens, either glucose or sodium chloride, were incorporated into the beads and subsequently leached. Beads were seeded with primary culture aortic smooth muscle rat cells and were evaluated over a 13-day period using a series of chemical, biochemical, and histological assays. Results indicate that low-temperature casting is a viable technique to produce injectable beads on the order of 1.5-2.0 mm. The manufactured beads supported smooth muscle cell attachment and proliferation; where the beads formed with sodium chloride allowed enhanced proliferation. Differences in physical qualities, namely buoyancy and topography, were dependent on porogen selection and may provide a mechanism for bead and composite customization.

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