Floating ring seals are widely used as a leakage control solution for turbomachines because they effectively operate with small clearances between the shaft and seal. The oxidizer pump of the 7 tonf liquid engine in the Korea Space Launch Vehicle II (KSLV-II) operates at high rotational speeds and under cryogenic conditions and has floating ring seals in the bearing cooling path to reduce leakages. In this study, we evaluated the frictional force acting on the nose of the floating ring in the oxidizer pump of the 7 tonf turbopump using numerical analysis, and we investigated the radial force on the floating ring induced by the vibration of the rotor and the flow characteristics around the floating ring seal. Through a comparison of the frictional and floating forces according to the change in the diameter of the floating ring noses, we also estimated the dynamic positioning of the floating ring. In addition, we examined the leakage of the floating ring seals with the rotational speed and gap size of the floating ring, and we used the results as data for designing a floating ring seal. Finally, we performed turbopump real-propellant tests with the floating ring seal of the high and the middle noses, finding that the test result was in good agreement with the results of numerical analysis.
The demand for new propeller designs has increased alongside the development of new technology, such as urban aircraft and large unmanned aerial vehicles. In order to experimentally identify the performance of a propeller, a wind tunnel that provides the operating flow is essential. However, in the case of a meter class or larger propeller, a large wind tunnel is required and the related equipment becomes heavy; therefore, it is difficult to implement in reality. For this reason, propeller studies have been conducted via reduced models. In this case, it is necessary to investigate the different performance outputs between the full- and model-scale propellers due to the size difference. In the current study, a method is proposed to investigate the difference in the aerodynamic performance caused by the difference in propeller scale using VLM and RANS calculations, and the differences are analyzed. The wind tunnel test also verified the propeller performance prediction method. The boundary of aerodynamic performance independent of the Reynolds number could be predicted through the VLM based on the ideal fluid assumption. From the RANS calculations, it was possible to present the difference in the aerodynamic performance when propellers of the same geometry with different ratios were operated using different Reynolds numbers. It was confirmed that each numerical method matched well with the wind tunnel test results in the range of the advance ratio that produced the maximum efficiency, and from the results, it was possible to observe the change in aerodynamic performance that differed according to the scale change.
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