An acoustic Doppler velocimeter (ADV) was used to analyse the impact of an agricultural sprayer’s agitation system settings on fluid velocities inside the tank. A 3000 L capacity sprayer equipped with a 4-nozzle hydraulic agitation system was used. ADV measurements were carried at 32 points inside the tank under the following settings: circuit pressures of 8, 10, or 12 bar; water level in the tank of 1000, 2000, or 3000 L; 2 or 4 active nozzles. An agitation test with a concentration of 0.4% copper oxychloride was employed to analyse the concentration of active matter as a function of tank fill level and number of active nozzles. All parameters significantly affected the fluid velocity, which increased with increasing pressure, but decreased with increasing water level in the tank and an increased number of active nozzles. Concentration tests showed greater active matter concentrations when higher velocities were recorded by the ADV. The ADV was shown to be a useful tool for the rapid assessment of fluid velocities; in the future, it could be used to validate the design of agitation systems, and to estimate their capacity to ensure an adequate level of active matter concentration in the fluid.

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A computational fluid dynamics (CFD) model of the fluid velocities generated by the agitation system of an air-assisted sprayer was developed and validated by practical experiments in a laboratory. The model was developed considering different settings of the agitation system: Three water levels in the tank (1000, 2000, and 3000 L); two different numbers of active nozzles (2 or 4); and three working pressures of the agitation circuit (8, 10, or 12 bar). Actual measurements of the fluid velocity into the tank were taken using an acoustic Doppler velocimeter (ADV). CFD simulations made it possible to estimate fluid velocities at 38% of the measuring points with relative errors of less than 30%. Additionally, the CFD models have allowed the correct prediction of the general behavior of the fluid in the tank considering mean velocities depending on the setting parameters of the agitation system (water level in the tank, hydraulic circuit pressure, and number of active nozzles).

Agitation inside agricultural sprayer tanks can be studied while using an international standard procedure, based on obtaining internal samples of liquid. However, in practice, this test is not easy to perform. Herein, we propose the explicit study of the mixing procedure with biphasic computer simulations using Computational Fluid Dynamics (CFD). An experimental test was performed on a 3000 L tank of a commercial air-assisted sprayer, with two different agitation system configurations, in order to compare the results of several theoretical physical models of biphasic flows for CFD, both Eulerian and Lagrangian. From the analysis of these theoretical models, we conclude that the Volume of Fluid model is not viable and the Discrete Phase Model produces erroneous results, while the Eulerian and Mixture models can both be useful. However, the results obtained suggest that complex streams generated by real-world agitation systems produce more errors in calculations. Both models can be conducted in the design phase, prior to the implementation of the machine. In addition, the computer simulations allow for researchers to analyse the mixing process in detail, making it possible to evaluate the efficiency of an agitation system according to the time that is required to reach mixture homogeneity.