Copper alloys with chromium, hafnium, and scandium combining enhanced strength as well as high electrical and thermal conductivity are analyzed in depth. The aim is to compare the precipitation process during temperature exposure to meet increasing material requirements. This research focuses on alloying elements having a limited, maximum 1 wt.%, and with temperature decreasing solubility in copper. For the simultaneous enhancement of mechanical strength and conductivity, precipitation hardening is the utilized mechanism during the processing of as-casted annealed and quenched specimens and in combination with optional cold-rolling prior to the aging process. Extensive DSC measurements, accompanied by metallographic investigations, and the analysis of hardness and electrical conductivity, lead to a versatile description and comparison of different alloying systems. CuCr0.7 starts to precipitate early and is mainly influenced by the temperature of aging. Provoking the solid solution with cold deformation has a less significant influence on the following precipitation. CuSc0.3 and CuHf0.7 precipitate at higher temperatures and are highly influenced by cold deformation prior to aging. Furthermore, CuHf0.7 and CuSc0.3 show advantages regarding the recrystallization behavior, making them especially applicable for higher operating temperatures. Future research will assess ternary alloy combinations to further scoop the potential.

Copper alloys, combining optimized strength with high electrical and thermal conductivity, are analyzed in-depth, in order to meet the increasing requirements of today’s and tomorrow’s applications in the electrical and automotive industries. The conducted research analyzes alloys with up to 0.3 wt.% scandium, as an alloying element with limited solubility in copper. For the simultaneous enhancement of mechanical strength and conductivity, precipitation hardening is the conducted process method, accompanied by experimental and simulation-based investigations. Therefore, the influence of aging temperatures, in the range of 350 °C to 500 °C, is analyzed in combination with 25%, 50%, and 75% prior cold deformation. CuSc starts precipitating at 375 °C, without prior cold working, whereas mechanical deformation refines the growing intermetallic precipitates. Higher temperatures improve the formation of precipitates but carry the risk of overaging. The first key achievement is to use a thoroughly examined thermomechanical treatment, investigating the growth of precipitates to reach significantly higher hardness than the benchmark alloy, CuZr0.15. Furthermore, the analyzed CuSc alloys show advantages in the investigated recrystallization behavior, making them, especially, applicable for higher operating temperatures. Future research will assess ternary alloying combinations, to further scoop the latent potential of CuSc alloys.

The present study aimed to investigate the effect of cold deformation on the precipitation kinetics of a binary CuSc alloy containing 0.4 wt.% scandium using the experimental analysis method of differential scanning calorimetry (DSC). Non-deformed and 75% cross-section reduced cold-rolled, supersaturated specimens were tested at non-isothermal DSC runs at up to five different heating rates. The DSC results showed that cold deformation significantly accelerated the precipitation process in the binary alloy, leading to a decrease in the initial and peak temperatures of the exothermic reactions. The activation energies calculated with the Kissinger method, indicated that the precipitation activation energy decreased with increasing cold deformation. The findings of this study provide worthy implications to further optimize the processing of Cu-Sc alloys with improved mechanical properties.

The present study aimed to investigate the effect of cold deformation on the precipitation kinetics of a binary CuSc alloy containing 0.4 wt.% scandium using the experimental analysis method of differential scanning calorimetry (DSC). Non-deformed and 75% cross-section-reduced cold-rolled supersaturated specimens were tested in non-isothermal DSC runs at up to five different heating rates. The DSC results showed that cold rolling significantly accelerated the precipitation process in the binary alloy, leading to a decrease in the initial and peak temperatures of the exothermic reactions. The activation energies calculated with the Kissinger method indicated that the precipitation activation energy decreased with increasing cold deformation. The findings of this study provide worthy implications to further optimize the processing of Cu-Sc alloys with improved mechanical properties.