Conventional half‐bridge (HB) LLC converters have been a good candidate for the first stage in the two‐stage conversion structure because of its high conversion efficiency and high frequency operation ability. However, the voltage gain is only 0.5 exclusive of the transformer, resulting in the reduced efficiency for high step‐down applications. In order to solve this issue, in this paper, a novel hybrid HB LLC converter with double resonant tanks is firstly presented for high step‐down ratio applications. The distinctive features of the proposed converter are as follows: (1) the voltage gain of 0.25 is achieved by incorporating the switched capacitor circuit. Thus, the primary turns number for the transformer is halved compared with conventional HB LLC converters. Correspondingly, the smaller primary side winding losses and transformer volume can be implemented. (2) The power splitting and low input current ripple can be obtained due to the employed double resonant tanks. Thus, the uniform thermal distribution and low input filter capacitance are the second advantage for the proposed converter. (3) Soft switching over the entire operation range still can be maintained with larger magnetics inductance. The detailed operation principles, circuit analysis, and resonant tank design for the proposed converter are introduced and presented. A hardware prototype with 36–60 V input, 3 V/50 A‐output is built to demonstrate the declared features of the proposed hybrid converter.
Compared with conventional forward converters, active clamp forward (ACF) converters have many advantages, including lower voltage stress on the primary power devices, the ability to switch at zero voltage, reduced EMI and duty cycle operation above 50%. Thus, it has been the most popular solution for the low bus voltage applications, such as 48 V and 28 V. However, because of the poor performance of Si MOSFETs, the efficiency of active clamp forward converters is difficult to further improved. Focusing on the bus voltage of 28 V with 18~36 V voltage range application, the Gallium Nitride high electron-mobility transistors (GaN HEMT) with ultralow on-resistance, low parasitic capacitances, and no reverse recovery, is incorporated into active clamp forward converters for achieving higher efficiency and power density, in this paper. Meanwhile, the comparative analysis is performed for Si MOSFET and GaN HEMT. In order to demonstrate the feasibility and validity of the proposed solution and comparative analysis, two 18~36 V input, 120 W/12 V output, synchronous rectification prototype with different power devices are built and compared in the lab. The experimental results show the GaN version can achieve the efficiency of 95.45%, which is around 1% higher than its counterpart under the whole load condition and the same power density of 2.2 W/cm3.
SummaryHigh‐order compensation for the inductive coupling power transfer (ICPT) system is preferred due to its high design freedom and excellent coil current harmonics suppression capability. Especially, the good harmonics suppression capability is helpful to implement the synchronous wireless transfer of energy and data with a pair of data communication coils integrated into the energy transfer coils. Thus, on basis of THD1 and THD2 comparison for different high‐order compensation topologies, the LCC‐LC compensated ICPT system with load‐independent zero phase angle (ZPA) and constant voltage output is discussed in this paper. Compared with other high‐order compensation topologies with constant voltage output such as LC‐LC, LC‐LCC, and LCC‐LCC, the LCC‐LC has the advantages of ZPA operation with zero voltage switching and less secondary‐side components. For a given magnetic coupler, infinite feasible combinations of compensation parameters can make the system accomplish ZPA and the same output characteristics. Thus, efficiency optimization of the LCC‐LC compensated ICPT system can be investigated by configuring the optimal compensation parameters. To validate the theoretical analysis, especially the efficiency improvement, the experimental platform with 270 V input and 270 V/3 kW output is designed and built. The comparative experimental results for three different the compensation parameters show the optimized system can improve greatly conversion efficiency over the entire load range, especially under light load.
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