The deformation in the inner region along the thickness of the heavy steel plate can be improved by snake rolling method. Then the microstructure and property will be refined and the crack in the inner region may be avoided. So the in-depth research on snake rolling method mechanics parameter modeling should be conducted to guide production. The rolling deformation zone will be divided into back slip zone, cross shear zone, front slip zone and reverse deflection zone according to the direction of the friction during the snake rolling process. The four zones may not exist at the same time. The boundary conditions of existence of the back slip zone, cross shear zone and front slip zone were established by calculating the position of neutral point by a special method. The calculating models which were used to calculate the snake rolling mechanical parameters including the rolling force and rolling torque were setup. The calculated models of unit compressive pressure in the four zones were setup by the slab method, and at this basis, the accurate calculating models of the rolling force and rolling torque were setup according to the composition of the rolling deformation zone and the boundary condition. The mechanical parameters were calculated by the analytic method and the numerical method, and the relative deviation is less than 5% which can satisfy the industrial requirement. The present analytical model can predict the characteristics during snake rolling easily and quickly and it is also suitable for online control applications.
The deformation and fracture characterization of an Mg−2Sn−1Ca alloy were studied through uniaxial isothermal compression tests. The flow stress curves, the efficiency of power dissipation, the instability parameter and the fracture behavior of an Mg−2Sn−1Ca alloy under the condition of various hot working parameters were investigated according to the experimental data. Processing maps were established by superimposing the instability map over the power dissipation map. It was found that flow stress reduces with increases in the deformation temperature and decreases in the strain rate. The processing of Mg−2Sn−1Ca alloys should avoid the instability region in which the conditions are high strain under high temperature and low strain under low temperature. At 473 K or a high strain rate, unidirectional cracks and fish scale cracks can be produced, and cracks can be avoided under the optimum processing area of 623–723 K/0.001–0.1 s−1.
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