Every company must ensure that the production process proceeds without interferences. Within this article, the author uses the term “interferences” in reference to unplanned stoppages caused by breakdowns. Unfortunately, usually due to machine operators’ mistakes, machines break, which causes stoppages thus generating additional costs for the company. This article shows a cause and effect analysis of a breakdown in a production process. The FMEA as well as quality management tools: the Ishikawa diagram and Pareto chart were used for the analysis. Correction measures were presented which allowed for a significant reduction in the number of stoppages caused by breakdowns.
The authors within the scientific contribution present the logistics of laboratory experimenting with strengthening the stressed surface layers of machine parts. The project for strengthening the surface layers was conducted without the use of ultrasonic strengthening via the newly developed device with a static pressing force. Emphasis was placed on the stage of identification of samples surface layers, their microstructure, roughness and hardness after lathe turning and shot peening as well as on the wear of the used forming element after shot peening. The process of experiment results in the modelling of technological conditions and parameters of a newly-designed and verified technology with formulating the logistics steps for practical use. Logistics can be seen, in addition to a structured arrangement of relationships and activities, as a control system process able to efficiently use available resources in terms of time and value within the various activities at the lowest costs incurred.
The paper is an evaluation of the surface roughness of various materials produced by water jet cutting (AWJ, abrasive water jet). A 3D laser profilometer developed at the Department of Design and Technical Systems Monitoring at our University was used in roughness measurement. To verify the values measured by the laser profilometer, another measurement was performed using a 2D contact roughness meter. The tests were done on aluminum and stainless-steel materials, respectively. Six samples were produced; three made of stainless steel and three made of aluminum. All samples were produced at a different feed rate of the cutting head. This was adapted to the different roughness required, per the manufacturer’s material data sheets. Varying rates of separation translated into different qualities of the surfaces under evaluation. The evaluated roughness parameters were Ra and Rz. Dependencies were plotted in the chart based on the values measured, which were then compared and evaluated.
Article deals with the during operation of pneumatic dosing device designed for die casting machines where the metal level in the furnace decreases stepwise by which the period of dosing of the filling mould is prolonged. We also deal the regulation of delimitation of metal level decrease in the furnace based upon the pneumatic principle.
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