Cotton is grown in about 90 countries and accounts for 24% of the fibers used in the global production of textiles. In 2018/2019, 25.8 Mt of cotton were produced around the world. Since this natural product consists mainly of cellulose, it can be used as a raw material in the so-called “sugar economy”. This paper discusses a model procedure for thermally assisted acidic hydrolysis of cotton into glucose and subsequent oxidation of the glucose into calcium gluconate over Pd-Au/SiO2 catalyst. In the first step, H2SO4 was used as a catalyst for hydrolysis. The cotton hydrolysates were neutralized using CaCO3 and applied as a substrate in the second step, where glucose was oxidized over Pd-Au/SiO2 prepared by ultrasound assisted co-impregnation. With the appropriate Au/Pd molar ratio, small crystallites of palladium and gold were created which were active and selective towards the formation of gluconate ions. This approach to the transformation of glucose represents as a viable alternative to biological processes using fungal and bacterial species, which are sensitive to the presence of inhibitors such as furfurals and levulinic acid in hydrolysates.

Currently, most cotton textile waste is sent to landfill. However, due to the use of synthetic additives and the chemical treatment of cotton fibers, cotton textile waste is difficult to biodegrade. Cotton textile waste can also be subjected to material recycling, or to incineration/gasification to produce energy. Here, we present the optimization of acid hydrolysis of cotton yarn fibers for glucose efficiency. The cotton yarn hydrolysates showed great potential for replacing simple sugar solutions in fermentation media. The highest glucose concentration was obtained in the hydrolysates of cotton yarn hydrolyzed in a 2% solution of sulfuric acid or phosphoric acid at 140–160 °C for 2 h. After 2 h of hydrolysis at 140 °C with 2% H3PO4, the concentration of glucose in the cotton yarn hydrolysate (13.19 g/L) increased fivefold compared with cotton yarn treated under the same conditions with H2SO4 (2.65 g/L). The structural modifications in the solid residues after acid hydrolysis were analyzed using a scanning electron microscope with energy dispersive spectroscopy (SEM-EDS), attenuated total reflectance Fourier-transform infrared spectroscopy (FTIR-ATR), and Raman spectroscopy. The SEM images, IR spectra, and Raman spectra revealed that the most significant changes in the morphology of the fibers occurred when the process was carried out at high temperatures (≥140 °C). Better growth of the yeast strains Saccharomyces cerevisiae Ethanol Red and Saccharomyces cerevisiae Tokay ŁOCK0204 was observed in the medium containing phosphoric acid hydrolysate. The maximum methane yield of 278 dm3/kgVS and the maximum hydrogen yield of 42 dm/kgVS were reported for cotton yarn waste after pretreatment with H3PO4. This might have been linked to the beneficial effect of phosphorus, which is a key nutrient for anaerobic digestion. The proposed hydrolysis method does not generate fermentation inhibitors.