Stable drop jettability is mandatory for a successful,
technical
scale inkjet printing, and accordingly, this aspect has attracted
much attention in fundamental and applied research. Previous studies
were mainly focused on Newtonian fluids or polymer solutions. Here,
we have investigated the drop jetting for zinc oxide (ZnO) particulate
suspensions. Generally, the inverse Ohnesorge number Z = Oh–1, which relates viscous forces to inertia
and surface tension, is sufficient to predict the jettability of single
phase fluids. For the inkjet printer setup used here, jetting was
possible for Newtonian fluids with 2.5 < Z <
26, but in the identical Z-range, nonjetting and
nozzle clogging occurred for certain suspensions. A so-called ring-slit
device, which allows for simultaneous formation and detection of aggregates
in strongly converging flow fields, and single particle detecting
techniques, which allow for an accurate determination of the number
and size of micrometer-sized aggregates in suspensions of nanoparticles,
were used to study this phenomenon. Nozzle clogging is induced by
heterocoagulation of micrometer-sized aggregates and ZnO nanoparticles
in the elongational flow field at the nozzle exit. Clogging may occur
even if the size of these aggregates is well below the nozzle diameter
and their concentration is on the order of only a few hundred parts
per million (ppm). Accordingly, increased colloidal stability of nanoparticles
and reduced aggregate concentration result in better drop jettability.
Also, a nozzle design resulting in a shorter exposure time of the
ink to elongational flow and an increased flow velocity helps to avoid
nozzle clogging.
Ink-jet-printed organic distributed feedback (DFB) lasers are realized by employing light-emitting copolymer and suitable organic solvents to meet the demands of printability and optical amplification in a nanopatterned conjugated polymer slab waveguide. We demonstrate the accurate lateral positioning of ink-jet-printed patches of the gain material on a polymer substrate with 500×500 µm2 grating areas. We also printed patches of large lateral dimension of 6 mm2 on a silica grating. The high uniformity of the film thickness leads to a laser wavelength variation of less than 3 nm over the whole area.
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