This research was conducted to synthesize carbon nanofibers on C-fiber textiles by thermal CVD using Fe catalyst. The substrate which was a carbon textile consisting of non woven carbon fibers and attached graphite particles, was oxidized by nitric acid before the deposition process. Hydroxyl groups were created on the C-fiber textile due to the oxidization step. Fe (III) hydroxide was subsequently deposited on the oxidized surface of the C-fiber textile. To deposit ferric particles two different methods were tested: i) deposition-precipitation, ii) dip-coating. For the experiments using both type of catalyst deposition the weight ratio of Fe to C-fiber textile was also varied. Ferric particles were reduced to iron after deposition by using H2/N2gas and CNFs were grown by flowing ethylene gas. Properties of carbon nanofibers created like this were analyzed through Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), N2-sorption (BET), X-Ray Diffraction (XRD), and X-ray Photoelectron Spectoscopy (XPS). In the case of deposition-precipitation method the result shows that the diameter of carbon nanofibers grew up to 40~60nm and 30~55nm at which the weight ratios of Fe catalyst to C-fiber textiles are 1:30 and 1:70 respectively. If Fe particles were deposited by dip-coating method, the diameter of carbon nanofibers grew up to 40~60nm and 25~30nm for the ratios of Fe catalyst to C-fiber textiles 1:10 and 1:30.
Carbon nanofibers were synthesized on transition metal (Fe, Co, Cu) catalysts by Chemical Vapor Deposition (CVD). The variations of thickness and surface of the fibers were investigated according to the concentration of the transition metal. In order to prepare the metal catalysts for synthesis, transition metal nitrate and copper nitrate at a weight ratio were dissolved in distilled water. The obtained catalyst precipitates were filtered and then dried for more than 24 hours at 110 degrees C. Carbon nanofibers were synthesized by using ethylene gas of carbon source by CVD after pulverization of the fully-dried catalyst precipitates. They were characterized by SEM, EDS, Raman, XRD, XPS and TG/DTA, and their specific surface area was measured by BET. The characteristics of the synthesized carbon nanofibers were greatly influenced by the concentration ratio of the metal catalysts. Especially, uniform carbon nanofibers grew when the concentration ratio of Fe and Cu was 7:3, and that of Co and Cu was 6:4. Carbon nanofibers synthesized under such concentration conditions had the best crystallizability, compared to carbon nanofibers synthesized with metal catalysts of different concentration ratios, and revealed high amorphicity as well as high specific surface area.
In this study, Ni, Ni-Cu and Ni/Cu catalysts were deposited onto C-fiber textiles via the electrophoretic deposition method, and the growth characteristics of carbon nanofibers on the deposited catalyst/C-fiber textiles were investigated. The catalyst deposition onto C-fiber textiles was accomplished by immersing the Cfiber textiles into Ni or Ni-Cu mixed solutions, producing the substrate by post-deposition of Ni onto C-fiber textiles with pre-deposited Cu, and passing it through a gas mixture of N 2 , H 2 and C 2 H 4 at 700 o C to synthesize carbon nanofibers. For analysis of the characteristics of the synthesized carbon nanofibers and the deposition pattern of catalysts, SEM, EDS, BET, XRD, Raman and XPS analysis were conducted. It was found that the amount of catalyst deposited and the ratio of Ni deposition in the Ni-Cu mixed solution increased with an increasing voltage for electrophoretic deposition. In the case of post-deposition of Ni catalyst onto substrates with pre-deposited Cu, both bimetallic catalyst and carbon nanofibers with a high level of crystallizability were produced. Carbon nanofibers yielded with the catalyst prepared in Ni and Ni-Cu mixed solutions showed a Yshaped morphology.
This study investigated carbon nanofibers (CNFs) grown on reticulated vitreous carbon (RVC) foam through catalytic deposition of ethylene. Before growing the CNFs, Co(II) on the RVC foam was expected to act as a catalyst by deposition. The preparation of the CNFs was a two-step process. The first step was preparing the RVC from polyurethane (PU) foam. Changes in weight over time were evaluated using two kinds of resol. The change in the mass and state of the sample with the change in temperature was studied during the carbonization process. The second step was to prepare the CNFs. An OH group was attached by the oxidation of the RVC foam. A change in the shape and mass of the sample was observed due to a change in nitric acid concentration and oxidation time. Then, cobalt was deposited to grow CNFs on the RVC foam. Hydrolysis helped to deposit the Co(ll) on the RVC foam. The appropriate time and temperature were investigated for the reduction process. In the last step, CNFs were prepared by the introducing ethylene gas. The resulting samples were analyzed using scanning electron microscopy, energy dispersive spectroscopy, N2-sorption, and X-ray photoelectron spectroscopy.
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