The zeolite Beta is considered as a promising additive for FCC catalyst in diesel oil production. In this article, it is shown that hierarchical zeolite Beta obtained by an optimized desilication procedure increases Diesel and propylene yields during gas-oil cracking reaction.The alkaline treatment of zeolite Beta (Si/Al = 22) by desilication with NaOH and NaOH&TBAOH was investigated. The catalytic performance improvement of desilicated zeolite Beta has been rationalized by deep characterization of the samples including X-ray diffraction, low temperature adsorption of nitrogen, solid-state 29 Si MAS NMR and IR studies of acidity. Finally, the catalytic performance of the zeolites Beta was evaluated in the cracking of n-decane, 1,3,5-tri-iso-propylbenzene and vacuum gas oil. It was found that desilication with NaOH&TBAOH ensures the more uniform intracrystalline mesoporosity with the formation of narrower mesopores, while preserving full crystallinity resulting in catalysts with the most appropriated acidity and then, with better catalytic performance.

This work was aimed to evidence that substituted pyridine, 2,6-ditert-butylpyridine, is a suitable probe for the quantitative investigation of the external acidity in hierarchically structured zeolites. The 2,6-di-tert-butylpyridine was too large to enter the micropores, even in wide pore zeolites, and nearly no sites in nonmesoporous zeolites were available. Accessibility studies of acid sites in zeolites TNU-9 and BEA involving quantitative IR measurements with hindered 2,6-di-tertbutylpyridine as a probe were performed. The extinction coefficients of the 1615 cm −1 diagnostic bands of 2,6-di-tert-butylpyridine interacting with Brønsted acid sites were determined. Lewis acid sites were not detected with the probe. The accessibility factor (AF) for the 2,6-di-tert-butylpyridine probe molecule was defined as the number of sites detected by adsorption of the dTBPy (external sites) divided by the total amount of acid sites in the studied zeolites as quantified by pyridine sorption. Upon desilication resulting in the fabrication of the secondary mesopores, the enhanced accessibility of the protonic sites was observed. In comparison to the mesoporous zeolites with the secondary system of mesopores generated by alkaline leaching, considerably higher accessibility of protonic sites was evidenced in both ultrathin ZSM-5 and delaminated ITQ-2 zeolite.

Neutral ketene is a crucial intermediate during zeolite carbonylation reactions. In this work, the roles of ketene and its derivates (viz., acylium ion and surface acetyl) associated with direct C−C bond coupling during the carbonylation reaction have been theoretically investigated under realistic reaction conditions and further validated by synchrotron radiation X-ray diffraction (SR-XRD) and Fourier transformed infrared (FT-IR) studies. It has been demonstrated that the zeolite confinement effect has significant influence on the formation, stability, and further transformation of ketene. Thus, the evolution and the role of reactive and inhibitive intermediates depend strongly on the framework structure and pore architecture of the zeolite catalysts. Inside side pockets of mordenite (MOR), rapid protonation of ketene occurs to form a metastable acylium ion exclusively, which is favorable toward methyl acetate (MA) and acetic acid (AcOH) formation. By contrast, in 12MR channels of MOR, a relatively longer lifetime was observed for ketene, which tends to accelerate deactivation of zeolite due to coke formation by the dimerization of ketene and further dissociation to diene and alkyne. Thus, we resolve, for the first time, a long-standing debate regarding the genuine role of ketene in zeolite catalysis. It is a paradigm to demonstrate the confinement effect on the formation, fate, and catalytic consequence of the active intermediates in zeolite catalysis.

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