In this research, wastewater treatment was inspected on a pilot-scale wastewater treatment plant by electrochemical techniques, electrocoagulation (EC), electroflotation (EF) and electrophoretic deposition (EPD). The wastewater samples have been characterised by applying different parameters to determine the optimum working conditions of the electrocoagulation reactor. Two electrodes have been tested separately with an outflow coming from the primary and secondary sedimentation tank. The outflows from these tanks are introduced in the EC reactor, and then EC reactor efficacy is determined for the removal of; chemical oxygen demand (COD), suspended solids, micropollutants and amount of coagulants in agglomerates, at different current densities.

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In this research an electrochemical technique in combination with powdered activated carbon (PAC) for the removal of micropollutants by adsorption as an advanced stage purification step from effluents of pilot plant wastewater treatment plants (WWTP). The effluents of sedimentation tank comprised of wastewater plus PAC (WWPAC). The pilot plant mainly consists of two parts; the first one consists of electrocoagulation (EC) reactor and the second consists of electrophoretic deposition (EPD) discs and electroflotation (EF) setup. The electrocoagulation (EC) reactor is a fiber box consisting of two chambers and thirty four plates of one material (either Fe or Al) on the whole in one EC reactor while one cell has seventeen plates. Both types of electrodes have been tested with the outflow of sedimentation tank. The outflow from the sedimentation tank has been entered into the EC reactor for the determination of EC reactor efficacy for the successful accomplishment of EC process at the designed pilot plant for WW treatment. The effect of different operational parameters; PAC dosage (20 mg), electrode nature (Fe and Al), current density (0.34–2.02 A/m2) has been studied to find out the optimum conditions. Sludge volume index (SVI) of the sludge, thermogravimetric (TG), differential thermal analyses (DTA) and particle size distribution (PSD) of the flocs generated after the EC process has also been studied. The turbidity, pH and conductivity of effluents before and after EC treatment has also been carried out. This pilot plant research gave promising results for future work in advance wastewater treatment direction.