FeSi films were deposited on Si(100) substrates at room temperature and at temperatures in the range of 100300°C using RFsputtering method with an FeSi 3 target. After deposition, FeSi films were annealed at 400900°C for 10 min in Ar gas. The crystal quality of the films was analyzed by Xray diffraction (XRD) measurements, the surface of βFeSi 2 films was observed by an optical microscope and the film thickness was measured by surface stepmeasuring microscope. For the films deposited at 300°C and annealed over 800°C, Si(111) peak at 28.4° was superimposed on the βFeSi 2 (202/220) peak, which indicates that the films contained silicon crystals. On the other hand, for the films deposited at room temperature, Si(111) peak at 28.4° was not observed. No cracks were observed after annealing on the surface of the films deposited at 300°C although the films deposited at room temperature had cracks on the surfaces after annealing over 700°C. The major factor of cracks is considered to be the difference of the expansion coefficients between βFeSi 2 and silicon. For the film deposited at 300°C, a layer containing silicon crystals was formed near Si substrates. This layer served as a buffer between βFeSi 2 and silicon. Crackfree βFeSi 2 films on silicon substrates are required for the application to βFeSi 2 /Si heterojunction solar cells.In this study, FeSi films were deposited on Si(100) substrates at room temperature and at temperatures in the range of 100300°C using RFsputtering method with an FeSi 3 target. After deposition, FeSi films were annealed at temperatures in the range of 400900°C, and the influence of substrate heating during deposition on the FeSi films was examined. The crystal quality of the films was analyzed by Xray diffraction (XRD) measurements, the surface of the βFeSi 2 films was observed by an optical microscope and the film thickness was measured by a surface step measuring microscope.
FeSi films were deposited on ptype Si(100) substrates (38 cm) by RFsputtering method (RFS2 00: ULVAC) using a n FeSi 3 target of 99.9% purity. The RF power of 100 W was applied and the pressure of Ar sputter gas was kept at 0.47 P a during sputtering . D ur in g dep osition, t he
243Trans. Mat. Res. Soc. Japan 38[2] 243-247 (2013) 243
FeSi films were deposited on Si (100) substrates by RFsputtering method using an FeSi 4 target. Postannealing was carried out at temperatures in the range of 400900°C for 10 min in Ar gas. The surface of FeSi films was observed by optical microscope and crystal quality of the films was analyzed by Xray diffraction (XRD) measurement. Sheet resistance of the deposited films was measured by fourpoint probe method. The films deposited using an FeSi 4 target were completely transformed to βFeSi 2 after annealing over 500°C and Si (111) XRD peak was observed at 28.4° in the films annealed over 800°C. Cracks were not observed on the surface of the films annealed at as high as 900°C when deposited using an FeSi 4 target, although the films deposited using an FeSi 3 target had cracks on the surfaces after annealing over 700°C.
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