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AbstractVacuum plasma spray (VPS) forming of tungsten-based metal matrix nanocomposites (MMCs) has shown to be a cost effective and time saving method for the formation of bulk monolithic nanostructured thermo-mechanical components. Spray drying of powder feedstock appears to have a significant effect on the improved mechanical properties of the bulk nanocomposite. The reported elastic modulus of the nanocomposite nearly doubles due to the presence of HfC nano particulates in the W matrix. High resolution transmission electron microscopy (HRTEM) revealed the retention of nanostructures at the select process conditions and is correlated with the enhanced mechanical properties of the nanocomposite. Published by Elsevier B.V.
A creative technique of in-situ focused ion beam (FIB) extraction was introduced to prepare a gas atomized rapidly solidified hypereutectic Al-Si single particle's cross-section for High Resolution Transmission Electron Microscopy (HRTEM) analysis. This preparation technique may be employed to characterize very inimitable samples that are abnormally wrought or intricate to prepare through traditional techniques. TEM results revealed that a gas-atomization/rapid solidification process leads to a homogeneous dispersion of 50-100-nm Si phase in the Al matrix. Stacking faults and dislocations are observed in the microstructure and will ultimately lead to the increased strength in a resultant bulk material manufactured from this powder to be further examined. Microsc. Res. Tech. 66:10-16, 2005. ' 2005 Wiley-Liss, Inc.
Nanostructured coatings undergo many processing challenges during atmospheric plasma spray if the feedstock is not well prepared. The effects of using spray drying on achieving a suitable feedstock for an even flow of nanoparticles through the gun, the selection of plasma gases for optimum heat transfer, and the velocity of the agglomerates during flight are highlighted in this communication. Analytical heat transfer calculations are used for coating property optimization. The physical characteristics of the nanoagglomerates are studied using diagnostics sensor and scanning electron microscopy. Transmission electron microscopy revealed the retention of nanostructures.
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