Any prime mover exhibits the effects of wear and tear over time. The problem of predicting the effects of wear and tear on the performance of any engine is still a matter of discussion. Because the function of a gas turbine is the result of the fine-tuned cooperation of many different components, the emphasis of this paper is on the gas turbine and its driven equipment (compressor or pump) as a system, rather than on isolated components. We will discuss the effect of degradation on the package as part of a complex system (e.g., a pipeline, a reinjection station, etc.). Treating the gas turbine package as a system reveals the effects of degradation on the match of the components as well as on the match with the driven equipment. This article will contribute insights into the problem of gas turbine system degradation. Based on some detailed studies on the mechanisms that cause engine degradation, namely, changes in blade surfaces due to erosion or fouling, and the effect on the blade aerodynamics; changes in seal geometries and clearances, and the effect on parasitic flows; and changes in the combustion system (e.g., which result in different pattern factors), the effects of degradation will be discussed. The study includes a methodology to simulate the effects of engine and driven equipment degradation. With a relatively simple set of equations that describe the engine behavior, and a number of linear deviation factors which can easily be obtained from engine maps or test data, the equipment behavior for various degrees of degradation will be studied. A second model, using a stage by stage model for the engine compressor, is used to model the compressor deterioration. The authors have avoided to present figures about the speed of degradation, because it is subject to a variety of operational and design factors that typically cannot be controlled entirely.
An inlet air filtration system is essential for the successful operation of a gas turbine. The filtration system protects the gas turbine from harmful debris in the ambient air, which can lead to issues such as FOD, erosion, fouling, and corrosion. These issues if not addressed will result in a shorter operational life and reduced performance of the gas turbine. Modern day filtration systems are comprised of multiple filtration stages. Each stage is selected based on the local operating environment and the performance goals for the gas turbine. Selection of these systems can be a challenging task. This paper provides a review of the considerations for selecting an inlet filtration system by covering (1) the characteristics of filters and filter systems, (2) a review of the many types of filters, (3) a detailed look at the different environments where the gas turbine can operate, (4) a process for evaluating the site where the gas turbine will be or is installed, and (5) a method to compare various filter system options with life cycle cost analysis.
Fouling of compressor blades is an important mechanism leading to performance deterioration in gas turbines over time. Fouling is caused by the adherence of particles to airfoils and annulus surfaces. Particles that cause fouling are typically smaller than 2 to 10 microns. Smoke, oil mists, carbon, and sea salts are common examples. Fouling can be controlled by appropriate air filtration systems, and can often be reversed to some degree by detergent washing of components. The adherence of particles is impacted by oil or water mists. The result is a build-up of material that causes increased surface roughness and to some degree changes the shape of the airfoil (if the material build up forms thicker layers of deposits). Fouling mechanisms are evaluated based on observed data, and a discussion on fouling susceptibility is provided. A particular emphasis will be on the capabilities of modern air filtration systems.
Fouling of compressor blades is an important mechanism leading to performance deterioration in gas turbines over time. Fouling is caused by the adherence of particles to airfoils and annulus surfaces. Particles that cause fouling are typically smaller than 2 to 10 microns. Smoke, oil mists, carbon, and sea salts are common examples. Fouling can be controlled by appropriate air filtration systems, and can often be reversed to some degree by detergent washing of components. The adherence of particles is impacted by oil or water mists. The result is a build up of material that causes increased surface roughness and to some degree changes the shape of the airfoil (if the material build up forms thicker layers of deposits), with subsequent deterioration in performance. Fouling mechanisms are evaluated based on observed data, and a discussion on fouling susceptibility is provided. A particular emphasis will be on the capabilities of modern air filtration systems.
This paper provides a discussion on how degradation develops and affects the performance of the gas turbine. Because the function of a gas turbine is the result of the fine-tuned cooperation of many different components, the emphasis of this paper is on the gas turbine and its components as a system. Therefore, the interaction of components is studied in detail. An engine model is subjected to various types of degradation, and the effect on operating parameters is studied. The focus is on three areas: How does component degradation impact the operating points of the engine compressor, how does component degradation impact full load and part load gas turbine performance characteristics, and how does component degradation impact measurable engine operating parameters. Experimental data are provided that supports the theoretical conclusion. Parameters that indicate levels of degradation are outlined, thus providing guidance for condition monitoring practice.
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