We describe the design principles and fabrication of Ag honeycomb mesh as a transparent conductive electrode using a polystyrene (PS) sphere template. Monolayers of PS spheres with different diameters, such as 600 nm, 3 μm, and 10 μm, are studied as templates to form Ag mesh with high transmittance. Since the parasitic Ag islands degrade the transmittance, both heat pretreatment and wet etching are used to control the area covered by parasitic Ag islands. The trade-off between transmittance and conductivity forces us to use larger diameter PS spheres. Ten-micron PS spheres are chosen as the template for the PS sphere monolayer, and heat pretreatment and Ag wet etching are used to demonstrate that the Ag honeycomb mesh transparent electrodes have high performance. The transmittance and the sheet resistance are 83% and 20 Ω/sq, which are comparable to commercial ITO electrodes.

Ag mesh-indium tin oxide (ITO) hybrid transparent conductive films were fabricated and evaluated for use in film heaters. PS monolayer templates were prepared using highly mono-dispersed PS spheres (11.2 μm) obtained by a filtering process with micro-sieves. At first, three Ag meshes with different sheet resistances (20, 100, and 300 Ω sq(-1)) and transmittances (70, 73, and 76%) were evaluated for film heaters in terms of voltage and long-term stability. Subsequently, in an effort to obtain better transmittance, Ag mesh-ITO hybrid heaters were fabricated utilizing finite ITO depositions. At the optimised ITO thickness (15 nm), the sheet resistance and the transmittance were 300 Ω sq(-1) and 88%, respectively, which indicates that this material is a good potential candidate for an efficient defroster in vehicles.

Vertically aligned Si nanowires were fabricated utilizing a metal-assisted chemical etching scheme using a thin anodic aluminum oxide (AAO) template formed on (100) Si substrate. The diameter and length of the obtained Si nanowires were about 55 and 340 nm, respectively, when the thickness of the AAO template was about 600 nm. The diameters and shapes of the Si nanowires were determined by the hole size and shape of the Ag mesh on the AAO template. In addition, the lengths of the vertical Si nanowires depended on both the AAO thickness and the Ag film thickness.

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