The mechanisms governing coating/metal oxide delamination are not fully understood, although adhesive interactions at the interface are considered to be an important prerequisite for excellent durability. This review aims to better understand the formation and degradation of these interactions. Developments in adhesion science made it clear that physical and chemical interfacial interactions are key factors in hybrid structure durability. However, it is very challenging to get information directly from the hidden solid/solid interface. This review highlights approaches that allow the (in situ) investigation of the formation and degradation of molecular interactions at the interface under (near-)realistic conditions. Over time, hybrid interfaces tend to degrade when exposed to environmental conditions. The culprits are predominantly water, oxygen, and ion diffusion resulting in bond breakage due to changing acid–base properties or leading to the onset of corrosive de-adhesion processes. Therefore, a thorough understanding on local bond interactions is required, which will lead to a prolonged durability of hybrid systems under realistic environments.
A common approach to investigate chemical interactions at the polymer/metal oxide interface is by monitoring ultrathin polymer films onto a metal oxide substrate by a variety of surface analysis techniques. The deposition of this nanometer thin overlayer is frequently carried out by reactive adsorption from dilute polymer solutions. However, the influence of the solvent on the metal oxide chemistry is seldom taken into account in interface studies. The overall amount of available adsorption sites on the metal oxide surface might decrease due to competing adsorption of the solvent and the polymer adsorbate. Therefore in this work, the adsorption of a common organic solvent (methanol), onto a physical vapor deposited aluminum oxide surface is monitored in situ by an integrated attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) in the Kretschmann geometry and odd random phase multisine electrochemical impedance spectroscopy (ORP-EIS) system. It is shown that methanol immediately physisorbs onto the aluminum oxide surface and replaces the initial adventitious carbon layer. This process is followed by methanol chemisorbing onto the oxide surface to form methoxide species at the liquid/solid interface. Additionally, chemisorption is validated ex situ by X-ray photoelectron spectroscopy (XPS).
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