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Abstract:The main goal of this research is to study the development of crystalline morphology and compare it to various mechanical properties of microfibrillar composites (MFCs) based on polypropylene (PP) and poly(ethylene terephthalate) (PET), by adding a functional compatibilizer and a non-functional rubber in two different steps in the processing sequence. The MFCs were prepared at a weight ratio of 80/20 PP/PET by twin screw extrusion followed by cold drawing and injection moulding. The non-functionalized polyolefin-based elastomer (POE) and the functional compatibilizer (i.e., POE grafted with maleic anhydride (POE-g-MA)) were added in a fixed weight percentage at two stages: during extrusion or during injection moulding. The morphology observations showed differences in crystalline structure, and the PP spherulite size was reduced in all MFCs due to the presence of PET fibrils. Their relationship with the mechanical performances of the composite was studied by tensile and impact tests. Adding the functional compatibilizer during extrusions showed better mechanical properties compared to MFCs. Overall, a clear relationship was identified between processing, structure and properties.

Abstract:Within this research the effect of injection molding temperature on polypropylene (PP)/poly(ethylene terephthalate) (PET) blends and microfibrillar composites was investigated. Injection molding blends (IMBs) and microfibrillar composites (MFCs) of PP/PET have been prepared in a weight ratio 70/30. The samples were processed at three different injection molding temperatures (T im ) (210, 230, 280 • C) and subjected to extensive characterization. The observations from the fracture surfaces of MFCs showed that PET fibers can be achieved by three step processing. The results indicated that T im has a big influence on morphology of IMBs and MFCs. With increasing the T im , distinctive variations in particle and fiber diameters were noticed. The differences in mechanical performances were obtained by flexural and impact tests. Establishing relationships between the processing parameters, properties, and morphology of composites is of key importance for the valorization of MFC polymers.

Nanocomposites have attracted a great deal of interest during recent years. Much research has been conducted towards the incorporation of clay particles in a polypropylene matrix. However, the effect of extrusion reprocessing on the material properties has not been studied in depth. In this study, composites of polypropylene (PP) reinforced with organic modified montmorillonite (MMT) (4 wt%) and coupling agent were subjected to 15 extrusion cycles. The materials were characterized by melt flow index (MFI), plate-plate rheometry, tensile testing and impact measurements, differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results showed an improved intercalation of the MMT clay in the first few extrusions, thus improving the mechanical properties. Increasing the processing steps furthermore lead to a decrease in elastic modulus and impact strength, which was attributed to a reduction in matrix-filler interaction, most probably caused by organoclay degradation as shown by thermogravimetric analysis (TGA). The results of this study provide a useful insight in either the recycling of PP/MMT waste streams or the use of clay particles as a strengthening filler agent in the recycling process of different polymer waste streams.

Thermoplastics composites show vast promise as an alternative for thermal management applications in the scope of the development of next-generation electronics and heat exchangers. Their low cost, reduced weight, and corrosion resistance make them an attractive replacer for traditionally used metals, in case their thermal conductivity (TC) can be sufficiently increased by designing the material (e.g., filler type and shape) and processing (e.g., dispersion quality, mixing, and shaping) parameters. In the present contribution, the relevance of both types of parameters is discussed, and guidelines are formulated for future research to increase the TC of thermoplastic polymer composites. POLYM. ENG. SCI., 58:466-474, 2018.