This paper studies the kinematics of the Ball Screw Mechanism (BSM) with the aim of developing a foundation for understanding the motion of the balls and their contact patterns with the contacting elements. It is shown that there is always slip between the balls and the nut or screw, and therefore, the no-slip condition assumed in the BSM literature is not attainable. The effect of contact deformation on the motion of the balls is also studied and is used to develop the pattern of the constant sliding lines of contact between the ball and the screw or the nut. The results have applications in efficiency analysis, design, wear evaluation and finite element modeling of the BSM.
This paper develops theories for evaluating the efficiency of the ball screw mechanism and additionally, for designing this mechanism. Initially, a quasi-static analysis, which is similar to that of the early work in this area, is employed to evaluate efficiency. Dynamic forces, which are neglected by the quasi-static analysis, will have an effect on efficiency. Thus, an exact theory based on the simultaneous solution of both the Newton-Euler equations of motion and the relevant kinematic equations is employed to determine mechanism efficiency, as well as the steady-state motion of all components within the ball screw. However, the development of design methods based on this exact theory is difficult due to the extensive computation necessary and thus, an approximate closed-form representation, that still accounts for the ball screw dynamics, is derived. The validity of this closed-form solution is proven and it is then used in developing an optimum design methodology for the ball screw mechanism based on efficiency. Additionally, the self-braking condition is examined, as are load capacity considerations.
In this paper, a multiple diffuse coding metasurface (MDCM) of independent polarization is designed to control the propagation direction of diffuse reflections under different polarizations and to improve the monostatic and bistatic RCS (radar cross section) reduction effect. First, a method for controlling the distribution range and propagation direction of the diffuse field is studied, and the diffuse field distribution of the random phase metasurface is optimized by a genetic algorithm to improve the uniformity of the diffuse scattering distribution. Then, the random phase distribution is superimposed on the periodic gradient phase distributions of the linear and hedge types in the orthogonal direction so that the main propagation direction of the diffuse metasurface deviates from the specular reflection region under different polarizations, showing single and two diffuse beams. Finally, the anisotropic unit cell with a rectangle inside and an improved Jerusalem cross on the outside is employed as the basic coding element of the MDCM due to its independent polarization phase response. The numerical and experimental results show that the MDCM features multiple diffuse scattering, independent polarization and angle insensitivity and can efficiently improve the monostatic and bistatic RCS reduction effect simultaneously. Because the scattered energies are redirected away from the specular reflection direction, the specular scattering reduction effect is better than the isotropic diffuse metasurface. The proposed method increases the difficulty of detection by single or netted radar and has the potential for the applications of stealth techniques.
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