In the European Union, the demand for polyurethane is continually growing. In 2017, the estimated value of polyurethane production was 700,400 Tn, of which 27.3% is taken to landfill, which causes an environmental problem. In this paper, the behaviour of various polyurethane foams from the waste of different types of industries will be analyzed with the aim of assessing their potential use in construction materials. To achieve this, the wastes were chemically tested by means of CHNS, TGA, and leaching tests. They were tested microstructurally by means of SEM. The processing parameters of the waste was calculated after identifying its granulometry and its physical properties i.e., density and water absorption capacity. In addition, the possibility of incorporating these wastes in plaster matrices was studied by determining their rendering in an operational context, finding out their mechanical resistance to flexion and compression at seven days, their reaction to fire as well as their weight per unit of area, and their thermal behaviour. The results show that in all cases, the waste is inert and does not undergo leaching. The generation process of the waste determines the foam’s microstructure in addition to its physical-chemical properties, which directly affect building materials in which they are included, thus offering different ways in which they can be applied.
The advantageous influence of two different polycarboxylate and melamine superplasticizers is studied in relation to the properties of blended mortar plaster made with recycled polymers (polyamide powder and polyurethane foam). The characteristics of the test specimens are defined and tested in both a fresh and a hardened state. The influence of the additives on the microstructure of the lightweight mortar plaster is defined through an analysis of the compatibility of the interface zone of the materials using Fast Scanning Electron Microscopy (FSEM).Our results show that the addition of additives influences the properties of the mortar plaster, enhances its mechanical properties, and increases its adherence with ceramic materials. These results confirm that superplasticizers (depending on the type and dosage) enhance both the properties of the mortar plasters produced with recycled polymers and the rheological properties of the mortars that include polyamide waste.
Este trabajo presenta los resultados de un proceso experimental de reutilización de residuos obtenidos de desechos de placas de yeso laminado elaboradas con residuos poliméricos de origen industrial (espuma de poliuretano) y reforzadas con fibras de polipropileno, para la fabricación de nuevas placas de yeso laminado. Para ello, se expone la metodología de reciclado de placas prefabricadas buscando de esta forma aumentar el ciclo de vida del yeso y de los residuos de poliuretano empleados. Para ello se detalla el proceso de fabricación las nuevas placas así como su caracterización mediante ensayos físicos y mecánicos a través de ensayos normalizados para placas de yeso laminado (densidad aparente, resistencia a flexión, absorción total en agua y dureza superficial). Los resultados obtenidos indican que es posible reciclar este tipo de prefabricados de una manera sencilla. De la misma forma se ha demostrado que las nuevas placas fabricadas con el residuo recuperado, presentan un buen comportamiento mecánico, a la par que se reduce su capacidad de absorción de agua y se aumenta su dureza su superficial. Abstract This paper presents the results of an experimental process of reusing waste obtained from waste gypsum plasterboard made from polymeric industrial waste (polyurethane foam) and polypropylene fibers whit the aim to manufacturer new gypsum plasterboards. Therefore, a methodology to recycle is presented to increase the life cycle of waste gypsum. The manufacturing process of the plates is detailed as well as their physical and mechanical characterization by means of standardized for gypsum plasterboard (bulk density, flexion strength, total water absorption and surface hardness). The results indicate that it is possible to recycle this type of prefabricated in a simple way. Likewise it has been demonstrated that new plates made with the residue reusing, have good mechanical strength, at the same time reduce the capacity of water absorption and increase its surface hardness.
In the European Union, the demand for polyurethane is continually growing. In 2017, the estimated production value of polyurethane was 700,400T, of which 27.3% is taken to landfill, which causes an environmental problem. In this paper the behaviour of various polyurethane foams from the waste of different types of industries will be analysed with the aim of assessing their potential use in construction materials. In order to this, the wastes were chemically tested by means of CHNS, TGA, and leaching tests. They were tested microstructurally by means of SEM. The processing parameters of the waste was calculated after finding out its granulometry and its physical properties i.e. density and water absorption capacity. In addition, the possibility of incorporating these wastes in plaster matrices was studied by determining its rendering in an operational context, finding out its mechanical resistance to flexion and compression at 7 days, its reaction to fire as well as its weight per unit of area and its thermal behaviour. The results show that in all cases, the waste is inert and does not undergo leaching. The generation process of the waste determines the foam’s microstructure in addition to its physical-chemical properties that directly affect building materials in which they are included, thus offering different ways in which they can be applied.
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