In this manuscript we present a true pulse-on-demand concept of a hybrid CPA laser system, consisting of a chirped-pulse fiber amplifier and an additional solid-state amplifier, capable of generating femtosecond pulses on demand without an external optical modulator/shutter. Pulse-on-demand operation is achieved by introducing idler pulses with a few nanoseconds duration and selectively switching between the femtosecond and idler pulses. The idler pulses are used to maintain a constant population inversion in the fiber amplifier as well as in the solid-state amplifier. Second harmonic generation (SHG) unit then effectively filters out the idler pulses due to their low peak power, leaving only a stable femtosecond pulse train. This concept is demonstrated on a CPA hybrid system that can generate pulses with up to 200 µJ at 515 nm with a pulse duration under 450 fs. As there is no optical modulator at the laser output, the presented concept also enables further power scaling.

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The article relates to SPS Operation entitled Building blocks, tools and systems for future factories-GOSTOP.

This paper presents an investigation of pulse-on-demand operation in fibre and hybrid lasers. Two methods for efficient gain control that enable the generation of laser pulses at arbitrary times with controlled pulse parameters are presented. The method of direct modulation of the pump power in the high-power laser oscillator is shown to generate pulses with a duration in the nanosecond range, with repetition rates varying during operation from a single shot to over 1 MHz. An advanced method using a combination of marker and idler seeding a fibre amplifier chain is investigated. Such a system can easily achieve repetition rates of several tens of MHz. The lasers’ performances were successfully tested in a real environment on an industrial platform for laser transfer printing. Similar concepts were used for a laser source with ultrashort laser pulses (femtosecond range) on demand by using a mode-locked seed as a source and a solid-state amplifier to achieve high pulse energy and peak power.

In this manuscript we present a true pulse-on-demand laser design concept using two different approaches. First, we present a fiber master oscillator power amplifier (MOPA) based quasi-continuous wave (CW) laser, working at high modulation bandwidths, for generation of nanosecond pulses. Second, we present a hybrid chirped pulse amplification (CPA)-based laser, combining a chirped-pulse fiber amplifier and an additional solid-state amplifier, for generation of femtosecond pulses. The pulse-on-demand operation is achieved without an external optical modulator/shutter at high-average powers and flexible repetition rates up to 40 MHz, using two variants of the approach for near-constant gain in the amplifier chain. The idler and marker seed sources are combined in the amplifier stages and separated at the out using either wavelength-based separation or second harmonic generation (SHG)-generation-based separation. The nanosecond laser source is further applied to high throughput processing of thin film materials. The laser is combined with a resonant scanner, using the intrinsic pulse-on-demand operation to compensate the scanner’s sinusoidal movement. We applied the setup to processing of indium tin oxide (ITO) and metallic films on flexible substrates.