A series of poly(ethylene) (PE) films with different degrees of crystallinity was treated with a radio-frequency tetrafluoromethane (CF4) gas plasma (48−49 W, 0.06−0.07 mbar, and continuous vs pulsed treatment). The etching behavior and surface chemical and structural changes of the PE films were studied by weight measurements, X-ray photoelectron spectroscopy (XPS), static and dynamic water contact angle measurements, scanning electron microscopy (SEM), and atomic force microscopy (AFM). With increasing crystallinity (14−59%) of PE, a significant and almost linear decrease of the etching rate was found, ranging from 50 Å/min for linear low-density poly(ethylene) (LLDPE) to 35 Å/min for high-density poly(ethylene) (HDPE). XPS analysis revealed that after CF4 plasma treatment the PE surfaces were highly fluorinated up to F/C ratios of 1.6. Moreover, CF4 plasma treatment of PE resulted in extremely hydrophobic surfaces. Advancing water contact angles up to 150° were measured for treated LDPE films. Both SEM and AFM analysis revealed that pronounced surface restructuring took place during prolonged continuous plasma treatment (≥15 min). The lamellar surface structure of LDPE changed into a nanoporous-like structure with uniform pores and grains on the order of tens of nanometers. This phenomenon was not observed during plasma treatment of HDPE films. Apart from surface roughening due to selective etching, pulsed plasma treatment did not result in significant surface structural changes either. Therefore, the restructuring of continuously plasma-treated surfaces was attributed to a combined effect of etching and an increase of the surface temperature, resulting in phase separation of PE-like and poly(tetrafluoroethylene)-like material, of which the latter is surface oriented.

A series of poly(ethylene oxide)/poly(butylene terephthalate) (PEO/PBT) segmented block copolymer films was treated with a radio-frequency carbon dioxide (CO(2)) or with argon (Ar) plasma. The effects of (preferential) etching on surface structure, topography, chemistry, and wettability were studied by scanning electron microscopy, atomic force microscopy, X-ray photoelectron spectroscopy, and contact angle measurements. In all cases, a granular-type nanostructure was formed after prolonged CO(2) plasma etching. Ar plasma etching generally did not lead to significant changes in surface structure. Regarding surface chemistry, CO(2) plasma treatment caused surface oxidation and oxidative degradation of the films while Ar plasma etching resulted mainly in the preferential removal of PEO blocks. The wettability of all films significantly increased after plasma treatment because of the creation of polar functional groups at the surface. Preliminary goat bone-marrow cell compatibility experiments have shown that all plasma-treated PEO/PBT films induced a greatly enhanced cell adhesion and/or growth compared to untreated biomaterials. This improvement was attributed to changes in surface chemistry during plasma etching rather than to changes in surface structure. These results show that plasma-treated PEO/PBT copolymers have a high potential as scaffolds for bone tissue regeneration.

In previous studies in rats and goats, hydrophilic compositions of the PEOT/PBT block copolymer family have shown in vivo calcification and bone bonding. These copolymers are therefore interesting candidates as scaffolding materials in bone tissue engineering applications. Model studies using goat bone marrow stromal cells, however, showed that it was not possible to culture bone marrow stromal cells in vitro on these hydrophilic copolymers. In this paper two ways of surface modifying these materials to improve in vitro bone marrow stromal cell attachment and growth are discussed. Two different approaches are described: (1) blending of hydroxyapatite (HA) followed by CO(2) gas plasma etching; (2) surface modification using CO(2) gas plasma treatments. It was observed that not only HA but also the CO(2) plasma treatment by itself has a positive effect on bone marrow stromal cell attachment and growth. Gas plasma treatment appeared to be the most successful approach, resulting in a large increase in the amount of bone marrow stromal cells present on the surface (determined by a DNA assay). The amount of DNA present on the plasma-treated copolymer 1000/70/30 PEOT/PBT, based on poly(ethylene oxide, M(w) = 1000, 70 m% soft segment), was comparable to the amount present on PDLLA and significantly higher than the amount present on PCL after 7 days of cell culturing. The fact that after gas plasma treatment bone marrow stromal cells do attach to PEOT/PBT copolymers, enables in vitro bone marrow stromal cell culturing, making bone tissue engineering applications of these materials possible.

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