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M . C R A Y N E S T , S . J Ø R G E N S E N , M . S A R V A S A N D V . P . K O N T I N E N . 2003.Aims: To examine whether inactivation of the dlt operon and increased charge density of the wall enhances secretion of heterologous proteins in industrial strains of Bacillus licheniformis. Methods and Results:The dltA gene of B. licheniformis was cloned, sequenced and mutated by inserting a chloramphenicol acetyl transferase (cat) gene cassette. The mutation facilitated growth in the late exponential growth phase, increased endogenous autolysis and decreased resistance to a cationic peptide, polylysine. It was observed that dltA mutation increased the production of cyclodextrin glycosyltransferase (CGTase) by 1AE5-to sevenfold depending on the growth phase, but decreased the production of penicillinase by twofold. Conclusions and Significance:The results suggest that the D D-alanylation of teichoic acids is an element that can be used to improve the production of some secretory proteins in industrial applications based on this important industrial microorganism.

The segregational and structural stability of pHV1431 has been examined in Bacillus subtilis grown at 30 and 37 degrees C in continuous cultures without selection pressure. Immediately after appearance of plasmid-free cells in the reactor, a competition was observed between bacteria that favored plasmid-free cells because of the faster growth. A stronger instability was found at 30 degrees C compared to that at 37 degrees C. At 30 degrees C after 50 hours of culture, 2% of the cells carried the plasmid, whereas at 37 degrees C this percentage was reached after 130 hours. In both cases, no structural instability was observed. To improve the stability, the recombinant Bacillus subtilis (pHV1431) was immobilized in kappa-carrageenan gel beads. In comparison to free cell systems, a higher cell concentration was obtained. Moreover, the plasmid was maintained stable for longer periods; after 150 hours of culture 40% of cells in the reactor still carried the plasmid at both temperatures.

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The immobilization of recombinant Bacillus subtilis in K-carrageenan gel beads has been performed in order to study the growth conditions inside the gel beads and to improve plasmid stability. Bacterial colonies showing high cell density were studied using scanning electron microscopy. A series of continuous cultures of free and immobilized B. subtilis MT119 (pHV1431, pIL252 and pIL252 Kpn) have been developed without selection pressure. In the free-cell systems, it was found that a loss of plasmid vectors occurred after a short period. In contrast, in the immobilized cell systems, plasmid-free segregants were not detected in any of the cases during the first 80 h of the culture.