Because of the high homologous operation temperature of solders used in electronic devices, time and temperature dependent relaxation and creep processes affect their mechanical behavior. In this paper, two eutectic lead-free solders (96.5Sn-3.5Ag and 91Sn-9Zn) are investigated for their creep and stress relaxation behavior. The creep tests were done in load-control with initial stresses in the range of 10-22 MPa at two temperatures, 25 and 80~ The stress relaxation tests were performed under constant-strain conditions with strains in the range of 0.3-2.4% and at 25 and 80~ Since creep/relaxation processes are active even during monotonic tensile tests at ambient temperatures, stressstrain curves at different temperatures and strain rates provide insight into these processes. Activation energies obtained from the monotonic tensile, stress relaxation, and creep tests are compared and discussed in light of the governing mechanisms. These data along with creep exponents, strain rate sensitivities and damage mechanisms are useful for aiding the modeling of solder interconnects for reliability and lifetime prediction. Constitutive modeling for creep and stress relaxation behavior was done using a formulation based on unified creep plasticity theory which has been previously employed in the modeling of high temperature superalloys with satisfactory results.
There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures.
A careful investigation of the Sn-Ag-Cu phase diagram near the ternary eutectic composition was undertaken using annealed alloys and differential scanning calorimetry to settle some uncertainties in the eutectic composition. The eutectic composition was found to be 3.5 wt pct Ag, 0.9 wt pct Cu, and the balance Sn. The published eutectic temperature, 217 ЊC, was confirmed. A value of 217.2 ЊC was obtained in the present research.
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