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The growth mechanism of WS2 nanotubes in the large-scale fluidized-bed reactor is studied in greater detail. This study and careful parameterization of the conditions within the reactor lead to the synthesis of large amounts (50–100 g/batch) of pure nanotubes, which appear as a fluffy powder, and (400–500 g/batch) of nanotubes/nanoplatelets mixture (50:50), where nanotubes usually coming in bundles. The two products are obtained simultaneously in the same reaction but are collected in different zones of the reactor, in a reproducible fashion. The characterization of the nanotubes, which grow catalyst-free, by a number of analytical techniques is reported. The majority of the nanotubes range from 10 to 50 micron in length and 20–180 nm in diameter. The nanotubes reveal highly crystalline order, suggesting very good mechanical behavior with numerous applications.

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A new type of composite metal–nanoparticle coating that significantly reduces the friction force of various surfaces, particularly archwires in orthodontic applications, is demonstrated. The coating is based on electrodeposited Ni film impregnated with inorganic fullerene-like nanospheres of tungsten disulphide. The first encouraging tests have shown reduction of up to 60% of the friction force between coated rectangular archwires and self-ligating brackets in comparison with uncoated archwires. The coating not only significantly reduces friction of commercial archwires but also maintains this low value of friction for the duration of the tests in comparison to archwires coated with nickel film without the nanoparticles. The coated surfaces of the wires were examined by scanning electron microscopy equipped with energy dispersive analyzer and by x-ray powder diffraction methods before and after the friction tests. Using these analyses, it was possible to qualitatively estimate the state of the Ni+IF-WS2 coating before and after the friction test compared to Ni coated wires without IF-WS2.