In recent years, chemistry in flowing systems has become more
prominent as a method of carrying out chemical transformations, ranging in scale from analytical-scale (microchemistry)
through to kilogram-scale synthesis (macrochemistry). The
advantages are readily apparentincreased control of conditions leading to greater reproducibility, scaleability, and increased safety/reduced lossalthough its acceptance as a viable
synthesis technique has been limited due to its drawbacks,
primarily precipitation, liquid handling, and diffusion of the
reaction within the reactor. Here, we present details of a system
which bridges the gap between micro- and macroreactors and
has enabled fast reaction optimisation (using small amounts of
reagents) and subsequent multigram scale-up using a commercial reactor.
Microwave-assisted organic synthesis in a laboratory-scale monomodal microwave reactor is investigated for continuous flow applications using fluorous spacer technology. The benchtop continuous flow microwave described allows sequential processing of multiple plugs using small amounts of reagents for reaction optimization, scale-up and array synthesis. The system features online monitoring of temperature, pressure and microwave power. Several different reactions have been scaled up, including a Suzuki-Miyaura cross-coupling reaction and nucleophilic substitutions. In all cases it was possible to optimize the reaction conditions on a small scale (∼300 µL processing volume), and achieve similar conversions on an intermediate scale (∼30 mL), offering the potential for further scale-up without modifying the optimized conditions (direct scalability) producing similar isolated yields in the C-C bond formation reaction.
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