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Domestic electric water heaters (DEWH) hold a large share of residential load in North America. The aggregated load profile of electric water heaters follows a similar pattern to the total household load profile, which means that changing the profile of DEWH load can significantly change the shape of the aggregated load profile. To change the load profile, the controller requires an estimation of future load profile and the payback effect of the control action on the forecasted load. This paper presents a load forecast module that uses a Kalman filtered neural network to forecast the aggregated controllable load combined with a statistical payback model to identify the impact of the control action on the load forecast. The proposed method was used by the University of New Brunswick as part of a pilot project named PowerShift Atlantic that aims to provide more than 11MW of ancillary services by controlling more than 1200 controllable loads. The experimental results on the real pilot project shows that the forecast method can be adapted with the dynamic behaviour of the customers. The payback model was also verified by applying various control signals on the pilot project.

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