This article is devoted to the development of refined numerical mathematical models of rotor dynamics of high-performance turbomachines having a spline connection. These models consider the dependence of the critical frequencies of the shaft on the angular stiffness of the spline connection, as well as the procedure of virtual balancing. As a result of the complex application of this approach, the methods of calculation of vibration characteristics taking into ac-count variable values of angular rigidity of splined connection are offered. In addition, the method of evaluating the system of initial imbalances with the corresponding displacements of the rotor axis in the correction and calculation sections has also been improved. The proposed approaches, based on the integrated application of CAE software and computational intelligent systems, allow for modal and harmonic analysis and implement virtual balancing with a significant reduction in preparation and machine time without loss of relative accuracy. In addition, the developed mathematical model of free and forced vibrations of rotor systems have been implemented in the program code operational files “Critical Frequencies of the Rotor” and “Forced Oscillations of the Rotor” of the computer algebra system MathCAD that allows improving the dynamic balancing procedure for evaluating primary imbalances. The high accuracy of the proposed approach is confirmed by checking the dynamic deviations of the rotor axis by the system of residual imbalances in accordance with the standards of vibration stability. Keywords: turbomachine, spline connection, angular stiffness, virtual balancing, modal analysis, harmonic analysis.
Calculations of the centrifugal machines critical frequencies of the rotors are currently carried out on the basis of the finite element method using multi-functional software as same as ANSYS and other similar, that work with finite elements of the three-dimensional type, as well as some specialized computer programs working with the beam-type finite elements. Anyway, the finite element method is used. But in this case an user needs a lot of time for prepation of the initial data. Therefore, this article presents a calculation of the critical frequencies of the rotor of a centrifugal fuel pump of a liquid-propellant engine based on its discrete model. This calculation also includes an algorithm of results clarification. This model has been verificated by comparing the critical frequencies obtained in calculations based on the finite element beam model and discrete model with using the algorithm of results clarification and without it.
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