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An Al-7%Si alloy was severely deformed by equal channel angular pressing (ECAP) to study the refinement of the microstructure and associated changes of mechanical properties. The initial coarse dendritic structure was broken into an elongated sub-micron grain/subgrain structure, with high dislocation density, and distributed fine Si particles. The Si particles in the composite are seen to induce a high dislocation density during deformation and lead to faster structural refinement than in a monolithic alloy with the same composition as the matrix. The additional strengthening of the composite relative to the monolithic alloy is due to both the finer grain size and the high retained dislocation density. Severe plastic deformation leads also to an improvement of the ductility of the strong material due to the refinement of both matrix microstructure and the Si particles.

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