Phenomena occurring during the curing of concrete can decrease its mechanical properties, specifically strength, and serviceability, even before it is placed. This is due to excessive stresses caused by temperature gradients, moisture changes, and chemical processes arising during the concreting and in hardened concrete. At stress concentration sites, microcracks form in the interfacial transition zones (ITZ) in the early phase and propagate deeper into the cement paste or to the surface of the element. Microcracks can contribute to the development of larger cracks, reduce the durability of structures, limit their serviceability, and, in rare cases, lead to their failure. It is thus important to search for a tool that allows objective assessment of damage initiation and development in concrete. Objectivity of the assessment lies in it being independent of the constituents and additives used in the concrete or of external influences. The acoustic emission-based method presented in this paper allows damage detection and identification in the early age concrete (before loading) for different concrete compositions, curing conditions, temperature variations, and in reinforced concrete. As such, this method is an objective and effective tool for damage processes detection.

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The article concerns the assessment of technical condition of the precast loggia wall in a large panel building after 25 years of use as well as the cause of its damage. As a result of the study, cracks and losses of the concrete cover were found. Corrosion products were visible on exposed reinforcing rods. The reinforcement distribution and concrete cover thickness in loggia wall were estimated using a rebar detector. The corrosion assessment of reinforcement was performed using a semi non-destructive galvanostatic pulse method that allows the location of areas of corrosion and estimate the reinforcement corrosion activity. The phase composition of the concrete cover was analyzed. The test results showed an insufficient thickness of the concrete cover as the main cause of loggia wall damage. The research indicated that manufacturing errors made in the prefabrication plants affect the technical condition of precast elements and may lead to the damage of the structure well before the expected of its service life. In the case of manufacturing errors causing the implementation of an element with a concrete cover that does not meet the standard requirements for thickness and tightness, it is recommended to use protective coatings to increase the element’s durability to the designed level.

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This study analysed the processes of damage formation and development in early age unloaded concrete using the acoustic emission method (IADP). These are of great importance in the context of the durability and reliability of a structure, as they contribute to reducing its failure-free operation time. Concrete made with basalt aggregate and Portland or metallurgical cement cured under different conditions after demoulding was the test material. The obtained damage values were compared with the measured concrete shrinkage, and a shrinkage strain–acoustic emission signal (resulting from damage) correlation was found. The correlation allows easy measurement of damage level in the early period of concrete hardening, and consequently can be the basis of a non-destructive method.