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Abstract:The current global conditions provide the pulp mill new opportunities beyond the traditional production of cellulose. Due to stricter environmental regulations, volatility of oil price, energy policies and also the global competitiveness, the challenges for the pulp industry are many. They range from replacing fossil fuels with renewable energy sources to the export of biofuels, chemicals and biomaterials through the implementation of biorefineries. In spite of the enhanced maturity of various bio and thermo-chemical conversion processes, the economic viability becomes an impediment when considering the effective implementation on an industrial scale. In the case of kraft pulp mills, favorable conditions for biofuels production can be created due to the availability of wood residues and generation of black liquor. The objective of this article is to give an overview of the technologies related to the production of alternative biofuels in the kraft pulp mills and discuss their potential and prospects in the present and future scenario.

Industrial energy efficiency has received increasing attention in many countries because of its importance in the pursuit of energy supply security, increased economic competitiveness and in the mitigation of greenhouse gases emissions. This paper aimed to evaluate the energy consumption development of the Brazilian pulp and paper industry through an energy decomposition analysis and an energy efficiency index approach over a 30 years period. An international comparison with other important paper-producing countries (i.e., Canada, United States of America, Finland and Sweden) was carried out. It was concluded that despite a significant increase in the energy efficiency levels, responsible for 5.6 PJ savings in electricity consumption and for 38.6 PJ savings in fuels consumption between 1979 and 2009, a saving potential of 7.8 PJ and 146.2 PJ related to the annual consumption of electricity and fuels, respectively, could be identified in the Brazilian pulp and paper industry. Among the countries evolved in the international comparison, both the Swedish and Finnish industries were the most efficient, followed by the Brazilian, American and Canadian, the latter being the only one where there was a reduction in the energy efficiency levels from 1979 to 2009.

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Pulp and paper companies are seeking opportunities beyond the traditional production of market pulp. One interesting alternative is to expand their revenue streams by adding value to the wood residues that they generate. Considering that excess heat and electricity can be used for biomass pre-treatment and conversion, the aim of this work is to show how the integrated production of bio-oil or biochar would affect the operation of a 1.5M t/a kraft pulp mill in South America. Detailed balances with a focus on modern eucalyptus mills are then developed for this purpose. Since the attractiveness of increasing renewable energy is often influenced by energy policies or local market development for the new products, the target was not to determine the best investment decision. Nevertheless, an economic analysis was performed to observe the main variables affecting the viability of these technologies. The results showed that satisfactory internal rates of return can be achieved for multiple technologies depending on the price of electricity, torrefied pellets, or bio-oil.